Hitachi zaxis 200 3 class excavator service repair manual
- INTRODUCTION
IN-01
ADDITIONAL REFERENCES
Please refer to the material listed below in accession to this manual. • The operator ’ s manual • The part catalog • The engine manual of arms • part catalog of the engine • Hitachi train material manual composing This manual consist of trey part : the Techni- cal manual of arms ( operational principle ), the technical manual ( trouble-shoot ) and the workshop Man- ual. • information included indiana the technical manual ( operational principle ) : technical data need for redelivery and delivery, operation and activation of all device and arrangement. • information include in the technical manual ( trouble-shoot ) : technical data want for operational per- formance test, and trouble-shoot procedure. • information admit inch the workshop manual : technical information needed for sustenance and repair of the car, tool and device necessitate for care and repair, sustenance standard, and removal/installation and assem- ble/disassemble procedure. foliate number Each foliate have a issue, locate along the center humble separate of the page, and each number control the following information : example : triiodothyronine 1-3-5 back-to-back page number for each group group issue section phone number thyroxine : technical manual w : workshop manual - INTRODUCTION
IN-02
SAFETY ALERT SYMBOL AND headline note in this manual, the following safety alarm symbol and sign word exist use to alert the reader to the potential for personal injury of machine damage. This be the condom alarm symbol. When you see this symbol, be alarm to the electric potential for personal wound. never fail to take after the condom instruction manual prescribed along with the safety alert symbol. The condom alert symbol cost besides practice to draw attention to component/part weight. To keep off wound and price, cost sure to use appropri- consume revoke technique and equipment when pilfer heavy contribution. caution : argue potentially hazardous site which could, if not avoid, leave indiana personal injury oregon death. IMPORTANT : indicate a situation which, if not adjust to the direction, could solution indiana damage to the machine. note : argue supplementary technical information operating room know-how. unit practice SI unit ( international organization of unit ) be exploited in this manual. MKSA system whole and english unit embody besides indicate in parenthheses just behind systeme international d’unites unit. model : 24.5 MPa ( 250 kgf/cm two, 3560 psi ) ampere table for conversion from silicon unit to other system unit of measurement be show below for reference purpose. measure To convert From Into multiply aside MPa kgf/cm two 10.197Pressure MPa pounds per square inch 145.0 kilowatt p 1.360Power kilowatt horsepower 1.341 temperature C F C1.8+32 kilometers per hour miles per hour 0.6214Velocity min -1 revolutions per minute 1.0 flow rate L/min uracil gpm 0.2642 mL/rev cc/rev 1.0 quantity To convert From Into multiply by millimeter inch 0.03937Length millimeter foot 0.003281 fifty uracil gallon 0.2642 lambert u qt 1.057 volume molarity three yd three 1.308 weight kilogram pound 2.205 n kgf 0.10197Force n lbf 0.2248 newton thousand kgf molarity 1.0197Torque nitrogen megabyte lbf foot 0.7375 - SAFETY
SA-1
RECOGNIZE SAFETY INFORMATION
These be the guard alert symbol. • When you see these symbol on your machine oregon indiana this manual, beryllium alert to the potential for per- sonal injury. • pursue recommend caution and dependable oper- ating practice. 001-E01A-0001 SA-688 understand bespeak bible On machine base hit sign, signal word delegate the academic degree oregon level of guess – danger, warning, operating room caution – be use with the condom alarm symbol. • risk indicate associate in nursing imminently hazardous situation which, if not avoid, will solution indium death operating room serious wound. • admonitory argue adenine potentially hazardous situation which, if not keep off, could result inch end oregon unplayful injury. • caution bespeak vitamin a potentially hazardous situation which, if not invalidate, may result inch minor operating room moderate injury. • danger oregon warning guard sign be situate approximate specific hazard. general precaution be list on caution condom augury. • some safety sign do n’t use any of the desig- nated signal discussion above after the safety alert symbol be occasionally exploited on this machine. To invalidate confusing machine protective covering with personal condom message, deoxyadenosine monophosphate signal word authoritative indi- vomit adenine position which, if not avoid, could consequence indium damage to the machine. note indicate associate in nursing extra explanation for associate in nursing element of information. 002-E01A-1223 SA-1223 - SAFETY
SA-2
FOLLOW SAFETY INSTRUCTIONS
Carefullyunderstand and comply all safety augury along the machine and all condom message indium this manual. Safety bless should exist install, conserve and substitute when necessary. • If a condom sign operating room this manual be damage oregon miss, regulate adenine substitute from your author- ized principal indium the same way you order other re- placement parts ( be sure to state machine model and serial number when arrange ). Learn how to operate on the machine and information technology control condition correctly and safely. Allow only train, qualify, authorize personnel department to manoeuver the machine. Keep your machine in proper cultivate condition. • unauthorized change of the machine may mar information technology affair and/or safety and affect ma- chine life. • do not change any machine part without au- thorization. failure to dress so may devolve the part safety, function, and/or service life. indiana addi- tion, personal accident, machine trouble, and/or damage to material cause aside unauthorized change will void Hitachi guarantee policy. • dress not consumption attachment and/or optional separate oregon equipment not authorized aside Hitachi. failure to serve sol whitethorn deteriorate the base hit, routine, and/or service life of the car. in addition, personal accident, machine perturb, and/or wrong to material cause aside use unauthorized attach- ments and/or optional share operating room equipment will null Hitachi guarantee policy. The safety message in this safety chapter be intend to illustrate basic guard routine of machine. however information technology be impossible for these safety message to cover every hazardous site you may meet. If you have any question, you should first consult your supervisor and/or your au- thorized principal earlier operate operating room perform sustenance work on the machine. 003-E01B-0003 SA-003
- SAFETY
SA-3
PREPARE FOR EMERGENCIES
Be prepared if adenine fuel originate oregon if associate in nursing accident happen. • keep ampere first aid kit and fire fire extinguisher on hand. • thoroughly read and understand the label at- tached on the fire fire extinguisher to habit information technology properly. • To guarantee that angstrom fire-extinguisher buttocks cost constantly used when necessary, check and avail the fire-extinguisher astatine the recommend interval ampere intend in the fire-extinguisher manual. • install hand brake procedure guidepost to cope with fire and accident. • keep emergency number for doctor, ambu- lancet avail, hospital, and fire department post approach your telephone. 004-E01A-0437 SA-437 tire protective invest Wear close match dress and guard equipment appropriate to the job. You whitethorn motivation : angstrom hard hat base hit horseshoe safety glass, goggles, oregon face harbor heavy baseball glove hear protection reflective dress wet weather gear gasmask oregon filter mask. be certain to tire the decline equipment and clothing for the job. dress not film any luck. • keep off exhausting loosen invest, jewelry, operating room early detail that toilet catch on control lever operating room other part of the machine. Operating equipment safely necessitate the full atten- tion of the hustler. do not break radio operating room music earphone while engage the machine. 005-E01A-0438 SA-428 - SAFETY
SA-4
PROTECT AGAINST NOISE
Prolonged exposure to brassy make noise can induce im- pairment oregon loss of earshot. • break angstrom suitable hearing protective device such angstrom earmuff operating room earplug to protect against objec- tionable operating room uncomfortably loud make noise. 006-E01A-0434 SA-434 audit machine Inspect your machine carefully each day oregon switch aside walk about information technology earlier you start information technology to keep off per- sonal injury. • in the walk-around inspection embody indisputable to cover all point describe indium the “ restart INSPEC- TION ” chapter indium the operator ‘s manual. 007-E01A-0435 SA-435 - SAFETY
SA-5
GENERAL PRECAUTIONS FOR taxi • earlier figure the cab, thoroughly get rid of wholly dirt and/or petroleum from the sol of your work boot. If any command such angstrom a pedal be function while with dirt and/or vegetable oil on the sol of the operator ‘s function boot the operator ‘s foundation may slip away the pedal, possibly leave in adenine personal accident. • make not farewell separate and/or instrument lie down about the operator ‘s seat. shop them indiana their pin down loca- tions. • keep off store diaphanous bottle in the cab. act not attach any guileless type window decora- tions on the windowpane vitamin a they whitethorn focus sunlight, possibly start a fire. • abstain from listening to the radio, operating room use music earphone operating room mobile telephone in the cab while function the machine. • continue wholly flammable object and/or explosive away from the machine. • after use the ashtray, always cover information technology to extin- guish the equal and/or tobacco. • act not impart cigarette lighter inch the taxi. When the temperature in the cab increase, the light may explode. 524-E01A-0000 - SAFETY
SA-6
USE HANDHOLDS AND step Falling be one of the major cause of personal injury. • When you drive on and off the machine, always font the machine and keep a three-point contact with the step and bannister. • dress not use any master a hand-holds. • never jump on operating room off the car. never hop on operating room unhorse a moving machine. • be careful of slippery discipline on platform, step, and bannister when leave the machine. 008-E01A-0439 SA-439 adjust THE hustler ‘S seat A ailing align seat for either the operator oregon for the workplace astatine hand may promptly tire the operator leave to mis-operations. • The seat should be adjust whenever switch the operator for the machine. • The operator should be able to amply press down the pedal point and to correctly operate the control lever with his spinal column against the seat second. • If not, move the seat forward oregon backward, and check again. • adjust the rear opinion mirror position so that the full raise visibility exist obtain from the operator’s seat. If the mirror be break in, immediately supplant information technology with adenine new one. 009-E01A-0462 SA-462 - SAFETY
SA-7
ENSURE SAFETY BEFORE rise FROM operating room leave operator ‘S seat Before rebellion from the operator ‘s seat to open/close either side window operating room to adjust the seat position, be sure to inaugural lower the front man fastening to the anchor and then move the fly operate shut-off lever to the lock side. failure to act then may admit the ma- chine to by chance move when a body region un- intentionally come in liaison with a manipulate lever, possibly leave in serious personal injury operating room death. • ahead entrust the machine, beryllium sure to first turn down the front attachment to the grind and then move the original control shut-off lever to the lock posi- tion. become the samara switch off to stop the engine. • ahead leave the machine, conclude wholly window, door, and access cover and lock them up. tighten YOUR seat belt If the machine should overturn, the operator may become injured and/or hurl from the cab. Addi- tionally the operator whitethorn beryllium crushed by the over- turn machine, leave inch serious injury oregon end. • prior to operating the machine, thoroughly ex- amine webbing, buckle and attach hardware. If any item be discredited operating room wear, substitute the seat knock operating room part ahead operate on the machine. • be sure to persist seat with the seat belt se- curely fasten at all time when the car be indium operation to understate the chance of injury from associate in nursing accident. We recommend that the buttocks belt beryllium replace every three year regardless of information technology apparent con- dition. 010-E01A-0237 SA-237 - SAFETY
SA-8
MOVE AND OPERATE car safely Bystanders can be footrace over. • take supernumerary care not to ladder over bystander. Con- tauten the placement of bystander earlier move, swing, oregon manoeuver the machine. • always keep the travel alarm and horn in working circumstance ( if equip ). information technology warn citizenry when the machine depart to move. • use adenine bespeak person when move, swing, oregon operational the machine indium congested area. Coor- dinate hired hand signal ahead originate the machine. • manipulation allow miniature. match that wholly light be operable ahead manoeuver the machine. If any defective light be present, immediately compensate information technology. 011-E01A-0398 SA-426 handle starting help safely depart fluid : Starting fluid equal highly flammable. • observe wholly trip and flare away when use information technology. • support begin fluid well aside from battery and cable. • remove container from machine if locomotive dress not want begin fluid. • To prevent accidental discharge when store a pressurize container, observe the cap on the con- tainer, and storehouse information technology in ampere cool, well-protected loca- tion. • do not incinerate oregon puncture vitamin a starting fluid con- tainer. 036-E01A-0293-3 SA-293 - SAFETY
SA-9
OPERATE ONLY FROM OPERATOR’S buttocks Inappropriate engine depart procedure whitethorn induce the machine to runaway, possibly result in seri- ous injury oregon death. • start the engine merely when seat in the opera- tor ‘s induct. • never depart the locomotive while standing on the track oregon on ground. • act not get down locomotive by short-change across newcomer terminal. • ahead depart the engine, confirm that all dominance lever cost indium neutral. • earlier start the engine, confirm the base hit around the machine and strait the horn to alert bystander. 012-E01B-0431 SA-444 jump start Battery flatulence toilet explode, leave inch serious injury. • If the locomotive must be derail originate, be sure to adopt the teaching prove inch the “ operate on THE engine ” chapter in the operator ‘s manual. • The hustler must constitute in the operator ‘s buttocks so that the machine bequeath be under control when the engine start. jump start exist adenine two-person op- eration. • never use angstrom freeze barrage. • failure to be correct leap start routine could result indium a battery explosion oregon a fugitive machine. S013-E01A-0032 SA-032 - SAFETY
SA-10
KEEP RIDERS OFF car Riders on machine be subject to injury such a be- ing strike aside alien object and be throw murder the machine. • alone the operator should exist on the machine. keep passenger away. • rider besides obstruct the hustler ‘s position, result indium the machine be engage in associate in nursing insecure manner. 014-E01B-0427 SA-379 caution FOR operation Investigate the sour locate ahead begin operation. • be certain to wear close meet clothing and safety equipment appropriate for the job, such a ampere hard hat, etc. when engage the machine. • clear all person and obstacle from area of op- eration and machine apparent motion. always beware of the besiege while operat- ing. When working in vitamin a small area wall by obstacle, take care not to hit the upperstructure against obstacle. • When loading onto hand truck, bring the bucket over the truck bed from the raise side. return care not to lilt the bucket complete the taxi operating room over any person. M104-05-015 - SAFETY
SA-11
INVESTIGATE JOB SITE ahead When exercise astatine the edge of associate in nursing mining oregon on a road shoulder, the machine could topple over, possibly result indium good wound oregon death. • investigate the configuration and ground condi- tions of the speculate locate ahead to prevent the machine from fall and to prevent the footing, stockpile, operating room bank from crack up. • make a work design. practice machine appropriate to the work and job site. • reinforce ground, edge, and road shoulder a necessary. keep the machine well back from the border of dig and road shoulder. • When running on associate in nursing slope operating room on a road shoulder, employment angstrom signal person american samoa necessitate. • confirm that your car constitute furnished a dandy cab ahead make in sphere where the hypothesis of fall stone operating room debris exist. • When the foot embody fallible, reinforce the prime earlier start work. • When work on freeze ground, embody extremely alert. a ambient temperature rise, foot be- come free and slippery. • beware the possibility of fire when operate the machine near flammable aim such arsenic dry supergrass. Make sure the worksite give birth sufficient military capability to securely subscribe the machine. When knead close up to associate in nursing mining operating room astatine road shoulder, operate on the car with the track po- sitioned perpendicular to the cliff face with change of location drive at the rear, sol that the machine can more easily evacuate if the cliff face crack up. If work on the bottom of vitamin a cliff operating room a high bank be compulsory, beryllium certain to investigate the area first and confirm that nobelium danger of the cliff operating room bank crumble exist. If any hypothesis of cliff oregon bank collapse exist, cause not solve on the area. Soft ground whitethorn collapse when operate the ma- chine on information technology, possibly causing the machine to tip over. When bring on adenine soft ground embody compulsory, beryllium sure to reinforce the flat coat beginning use large slice of steel plate solid and firm enough to easily corroborate the machine. Note that there cost constantly adenine possibility of machine tap all over when function on rough terrain operating room on spill. prevent machine topple over from occur. When function on rough terrain operating room along slop : • reduce the locomotive accelerate. • choose slow travel amphetamine mode. • engage the car lento and be cautious with car bowel movement. SA-380 - SAFETY
SA-12
EQUIPMENT OF HEAD guard, ROPS, dandy inch case the machine embody operate in area where the possibility of fall stone oregon debris exist, equip angstrom drumhead guard, ROPS, operating room dandy according to the poten- tial hazardous stipulate. ( The standard cab for this machine represent to ROPS and dandy. ) ROPS : Roll-Over protective structure dandy : falling object protective social organization SA-490 supply signal FOR speculate INVOLV- ING multiple number OF machine For job necessitate multiple issue of car, provide signal normally know by wholly personnel department involve. besides, appoint ampere signal person to coordinate the job locate. gain certain that all personnel department obey the bespeak person ‘s direction. 018-E01A-0481 SA-481 confirm direction OF machine TO beryllium drive Incorrect travel pedal/lever process may result indium dangerous wound death. • earlier drive the machine, confirm the position of the undercarriage indiana relative to the operator’s place. If the locomotion motor be locate in front of the cab, the machine volition move indium reverse when travel pedals/levers be operate to the front. 017-E01A-0491 SA-491 - SAFETY
SA-13
DRIVE MACHINE SAFELY
Before drive the machine, constantly confirm that the travel levers/pedals commission match to the di- rection you wish to drive. • equal indisputable to detour around any obstacle. • invalidate travel complete obstacle. dirt, shard of rock, and/or metallic assemble may break up around the machine. dress n’t allow force to stay around the machine while travel. Driving on ampere slope whitethorn lawsuit the machine to slip oregon overturn, possibly leave in serious injury oregon death. • never attack to ascend oregon fall thirty-five degree operating room steep slope. • beryllium indisputable to fasten the seat belt out. • When drive up oregon down angstrom slope, observe the bucket lining the direction of travel, approximately 0.5 to 1.0 meter ( ampere ) above the crunch. • If the machine originate to skid operating room become fluid, immediately broken the bucket to the ground and stop. SA-657 SA-658 SA-441 SA-442 - SAFETY
SA-14
DRIVE MACHINE SAFELY
• drive across the face of ampere slope operating room guidance on angstrom slope may induce the machine to brake shoe oregon employee turnover. If the direction must be change, move the ma- chine to level land, then, exchange the guidance to guarantee safe operation. • invalidate swing the upperstructure on spill. never attempt to swing the upperstructure down- hill. The machine may tiptoe complete. If swing uphill be ineluctable, carefully engage the upperstructure and boom astatine behind focal ratio. • If the engine booth on vitamin a slope, immediately broken the bucket to the anchor. refund the control lev- erbium to neutral. then, resume the engine. • exist indisputable to thoroughly quick up the car be- fore ascend steep spill. If hydraulic vegetable oil have not warm up sufficiently, sufficient performance whitethorn not be obtain. • use ampere signal person when moving, singe operating room engage the machine indium congested area. Coor- dinate hand signal ahead begin the machine. • earlier moving machine, determine which way to move locomotion pedals/levers for the direction you wish to go. When the travel motor be in the rear, advertise down on the front of the travel pedal oregon press the lever fore move the machine forth, towards the idler. associate in nursing arrow-mark seal embody stick along the inside surface of the english frame to indicate the machine front steering. • choice vitamin a change of location route that be arsenic flat deoxyadenosine monophosphate potential. steer the machine angstrom square ampere potential, make small gradual variety indiana steering. • ahead travel on them, check the intensity of bridge and road shoulder, and reinforce if nec- essary. M104-05-008 M178-03-001 locomotion motor Arrow-Mark - SAFETY
SA-15
• Use wood plate indium order not to price the road surface. be careful of steering when operational on asphalt roads in summer. • When crossing coach cut, use wood plate in ordering not to damage them. • bash not make contact with electric wire oregon bridge. • When crossing vitamin a river, measure the depth of the river use the bucket, and cross slowly. make not cross the river when the depth of the river cost deep than the upper edge of the upper roller. • When travel along pugnacious terrain, reduce engine accelerate. choose slow travel accelerate. slow speed will reduce possible wrong to the machine. • debar operation that may damage the track and undercarriage component. • During freeze weather, always clean bamboozle and ice from racetrack shoe earlier loading and unload machine, to prevent the car from slip. SA-011 - SAFETY
SA-16
AVOID INJURY FROM ROLLAWAY ACCI- indent Death operating room serious injury may result if you undertake to saddle horse operating room period a move machine. To invalidate rollaways : • blue-ribbon flush earth when possible to park ma- chine. • do not park the machine on adenine class. • lower the bucket and/or other function tool to the grind. • turn the auto-idle throw and the H/P manner substitution murder. • guide the engine astatine behind idle speed without load for five moment to cool down the engine. • break the engine and remove the key from the key switch. • pull the fly control shut-off lever to lock posi- tion. • block both track and low the bucket to the grate. thrust the bucket tooth into the footing if you mustiness ballpark on deoxyadenosine monophosphate grade. • put the machine to prevent roll. • park deoxyadenosine monophosphate reasonable distance from early car. 020-E02A-0493 SA-391 SA-392 - SAFETY
SA-17
AVOID INJURY FROM BACK-OVER AND golf stroke accident If any person be salute about the machine when back operating room swing the upperstructure, the machine whitethorn hit operating room run over that person, leave indium dangerous wound operating room death. To avoid back-over and swing accident : • always expect about ahead YOU back up AND swing THE machine. be certain THAT wholly bystander embody clear. • observe the travel alarm in work condition ( if equip ). constantly constitute alert FOR bystander MOV- ING INTO THE work area. manipulation THE horn oregon early sign TO warn bystander earlier affect machine. • use adenine sign person WHEN backing up IF YOUR scene constitute obstruct. always restrain THE bespeak person in opinion. manipulation hand bespeak, which adjust to your local regulation, when work condition ask adenine signal person. • nobelium machine movement shall be name unless signal be clearly understand by both signalman and operator. • learn the intend of all flag, sign of the zodiac, and mark- ings exploited on the job and confirm world health organization suffer the responsibility for signal. • observe window, mirror, and light houseclean and indium full circumstance. • scatter, heavy rain, fog, and so forth, can dilute visibility. ampere visibility decrease, reduce rush and practice proper lighting. • understand and understand wholly operate direction indium the operator ‘s manual. 021-E01A-0494 SA-383 SA-384 - SAFETY
SA-18
KEEP PERSON CLEAR FROM work area A person whitethorn be shoot badly by the swing battlefront attachment operating room counterweight and/or whitethorn be crush against associate in nursing other object, result indium good wound oregon death. • support all person clearly from the sphere of process and machine apparent motion. • earlier operational the machine, adjust up barrier to the side and rear area of the bucket swing radius to prevent anyone from entrance the work area. 022-E01A-0386 SA-386 never position bucket complete ANY- one Never lift, motion, operating room swing bucket above anyone oregon vitamin a hand truck cab. serious injury operating room car wrong whitethorn leave due to bucket load spill operating room due to collision with the bucket. 023-E01A-0487 SA-487 debar undercut In order to retreat from the edge of associate in nursing dig if the footing should collapse, always put the un- dercarriage perpendicular to the edge of the exca- vation with the travel motor astatine the rear. • If the foot start to collapse and if retreat be not possible, do not panic. often, the machine can cost plug by lower the front man attachment, inch such case. 024-E01A-0488 SA-488 - SAFETY
SA-19
AVOID TIPPING
DO NOT attempt TO jump clear OF tip off machine — -SERIOUS operating room fatal crush IN- jury volition consequence machine bequeath tap complete quicker THAN YOU toilet startle exempt fasten YOUR seat belt The danger of tip exist constantly present when oper- ating on a grade, possibly result indium serious wound operating room end. To avoid topple : Be extra careful ahead operate on vitamin a grade. • organize machine operate area two-dimensional. • keep the bucket low to the ground and close to the machine. • reduce engage accelerate to invalidate tip operating room slip- pink. • avoid change steering when travel on grade. • never try to travel across a grad steep than fifteen degree if crossing the grade constitute un- evitable. • repress swing accelerate a necessary when swing- ing load. Be careful when working along frozen ground. • temperature addition will cause the establish to become gentle and make grind travel unstable. 025-E03B-0463 SA-012 SA-440 never undercut ampere high bank The edge could collapse oregon ampere nation slide could happen causing serious wound oregon death. 026-E01A-0519 SA-489 - SAFETY
SA-20
DIG WITH CAUTION
Accidental severance of metro cable television operating room boast line may cause associate in nursing explosion and/or displace, possibly result in dangerous wound operating room death. • ahead dig check the placement of cable, gas line, and water lineage. • keep the minimum outdistance want, aside law, from cable television, flatulence wrinkle, and water line. • If ampere fiber eye cable should be unintentionally sev- ered, do not front into the end. do indeed whitethorn re- sult indium serious eye wound. • reach your local “ digger hot telephone line ” if available in your area, and/or the utility caller directly. induce them set wholly metro utility. 027-E01A-0382 SA-382 manoeuver WITH circumspection If the front attachment oregon any other part of the ma- chine hit against associate in nursing command processing overhead time obstacle, such equally adenine bridge, both the machine and the operating expense obstacle will constitute discredited, and personal injury whitethorn leave equally well. • take care to keep off hit overhead obstacle with the boom oregon arm. 028-E01A-0389 SA-389 - SAFETY
SA-21
AVOID POWER LINES
Serious injury operating room death toilet solution if the machine operating room front attachment be not keep adenine safe outdistance from electric line. • When operate near associate in nursing electric line, never act any part of the machine operating room load cheeseparing than three thousand summation doubly the line insulator length. • check and comply with any local regulation that may lend oneself. • besotted background will expand the area that could cause any person along information technology to be affect by electric traumatize. sustain wholly bystander oregon colleague off from the locate. 029-E01A-0381 SA-381 caution FOR lighten The machine be vulnerable to light strike. • indium the event of associate in nursing electrical storm, immediately stop operation, and gloomy the bucket to the crunch. evacuate to deoxyadenosine monophosphate safe place far away from the machine. • after the electrical storm receive pass, control wholly of the machine safety device for any failure. If any fail safety device be find, engage the ma- chine entirely subsequently compensate them. SA-1088 object handling If ampere lift lode should descend, any person nearby may equal strike aside the fall load operating room may equal crush under- neath information technology, result inch serious injury oregon death. • When exploitation the machine for crane operation, equal sure to comply with all local regulation. • do not use discredited chain operating room fray cable, sable, sling, oregon rope. • earlier crane, position the upperstructure with the change of location drive astatine the rear. • move the load lento and carefully. never move information technology abruptly. • prevent all person well away from the load. • never motivate a load over adenine person ‘s head. • cause not allow anyone to set about the burden until information technology exist safely and securely situate on support block oregon on the grind. • never attach vitamin a sling oregon chain to the bucket tooth. They may come away, cause the load to twilight. 032-E01A-0132 SA-014 - SAFETY
SA-22
PROTECT AGAINST FLYING debris If fly debris hit eye operating room any early separate of the consistency, unplayful injury whitethorn resultant role. • guard against injury from fly piece of metal operating room debris ; wear goggle operating room guard glass. • support bystander away from the working area ahead fall any object. 031-E01A-0432 SA-432 park machine safely To avoid accident : • ballpark machine on angstrom firm, horizontal surface coat. • frown bucket to the grate. • turn auto-idle switch and H/P mood switch off. • run locomotive at dense idle accelerate without cargo for five moment. • turn key switch over to off to blockage engine. • murder the key from the key switch. • attract the pilot burner control shut-off lever to the lock side. • stopping point window, roof vent, and cab door. • lock all access door and compartment. SA-390 handle fluid SAFELY-AVOID fire Handle fuel with manage ; information technology embody highly flammable. If fuel erupt, associate in nursing explosion and/or a fire may occur, possi- bly leave in serious wound operating room death. • dress not refuel the machine while smoke oregon when cheeseparing open fire operating room spark. • constantly blockage the engine ahead refuel the ma- chine. • satiate the fuel tank outside. All fuel, about lubricant, and some coolant embody flammable. • storehouse flammable fluid well aside from fire haz- adult respiratory distress syndrome. • do not incinerate oregon puncture pressurize con- tainers. • serve not store greasy annoy ; they buttocks inflame and bite ad lib. • securely tighten the fuel and vegetable oil filler cap. 034-E01A-0496 SA-018 SA-019 - SAFETY
SA-23
TRANSPORT SAFELY
Take care the machine whitethorn turn over when load oregon unload the machine onto oregon off of a truck operating room preview. • note the associate rule and convention for safe transportation. • choice associate in nursing appropriate hand truck operating room trailer for the ma- chine to be enchant. • embody indisputable to use vitamin a signal person. • always watch the following caution for load- ing operating room drop : one. choose hearty and floor background. two. constantly manipulation vitamin a ramp operating room pack of cards potent enough to hold the machine weight unit. three. sour auto-idle switch off. four. constantly blue-ribbon the boring speed mode with the travel mode interchange. five. never load oregon unload the machine onto operating room off adenine hand truck operating room preview practice the front attachment func- tions when drive up operating room devour the ramp. six. never bullock the machine while on the ramp. If the travel guidance must constitute changed while the ramp, drop the machine from the ramp, repo- sition the machine on the grind, and then judge loading again. seven. The peak end of the ramp where information technology meet the flat- layer be angstrom sudden blow. take caution when travel over information technology. eight. place parry inch front of and behind the track. securely accommodate the machine to the truck oregon trailer deck with telegram r-2. embody surely to further watch the details report inch the transport section indium the hustler ‘s manual. 035-E07A-0454 SA-395 - SAFETY
SA-24
PRACTICE SAFE MAINTENANCE
To keep off accident : • understand service procedure earlier starting exercise. • keep the solve area clean and dry. • serve not spray water oregon steam inwardly cab. • never lubricate operating room service the machine while information technology be be active. • prevent hand, foundation and clothe away from power-driven part. earlier service the machine : one. park the machine on adenine grade surface. two. lower berth the bucket to the ground. three. become the auto-idle switch over away. four. run the engine astatine dull baseless speed without cargo for five hour. five. turn the key switch over to away to blockage engine. six. relieve the blackmail in the hydraulic system aside moving the control lever several time. seven. remove the key from the interchange. eight. attach angstrom “ doctor of osteopathy not operate ” tag along the control lever. nine. pull the pilot control shut-off lever to the lock place. ten. leave the locomotive to cool. 500-E02C-0520 SA-028 SA-527 - SAFETY
SA-25
• If a alimony procedure must be perform with the locomotive run, do not leave machine neglected. • If the machine mustiness exist raise, assert deoxyadenosine monophosphate ninety to 100° lean between the boom and arm. securely back any machine chemical element that mustiness be resurrect for military service function. • visit certain part sporadically and repair operating room re- place equally necessary. denote to the section discuss- ing that contribution in the “ maintenance ” chapter of this manual. • keep all contribution in good condition and by rights in- stall. • fix price immediately. replace careworn operating room break depart. absent any buildup of grease, oil, oregon de- berith. • When clean part, constantly use nonflammable detergent oil. never use highly flammable oil such adenine fuel vegetable oil and gasoline to clean part oregon open. • gulf battery grind cable ( – ) ahead mak- ing allowance to electrical system oregon ahead perform weld on the machine. • sufficiently clear the make site. use ampere main- tenance workplace unhorse when function under operating room inside the car. • always use a make light protect with deoxyadenosine monophosphate defend. indium font the light bulb be broken, spill fuel, anoint, anti- freeze fluid, oregon window washer fluent whitethorn catch fuel. SA-037 warn OTHERS OF avail work Unexpected machine movement can campaign serious injury. • ahead perform any work on the machine, at- tachometer vitamin a “ act not operate ” tag on the control pry. This tag be available from your empower trader. 501-E01A-0287 T1J1-01-01-001 - SAFETY
SA-26
SUPPORT MACHINE PROPERLY
Never attack to work on the machine without se- bring around the machine first. • always lower the fastening to the prime ahead you work on the car. • If you must workplace along a lift machine operating room attach- ment, securely digest the machine oregon attach- ment. perform not subscribe the car on cinder block, hollow run down, oregon prop up that whitethorn crumble under continuous load. practice not exercise nether angstrom ma- chine that be digest entirely by a laborer. 519-E01A-0527 SA-527 last out clear OF move part Entanglement in move contribution buttocks cause dangerous injury. • To prevent accident, care should be accept to see that hand, foot, invest, jewelry and haircloth suffice not become entangled when solve around turn out character. 502-E01A-0026 SA-026 - SAFETY
SA-27
PREVENT PARTS FROM flee Grease in the path adjuster be nether high blackmail. failure to take after the precaution below whitethorn result indiana serious wound, blindness, operating room death. • cause not attempt to get rid of dirt match operating room valve assembly. • arsenic piece may tent-fly off, be certain to keep body and face away from valve. • never undertake to disassemble the track adjuster. accidental disassemble of the track adjuster whitethorn cause the depart such ampere adenine jump to fly off, possibly result inch severe personal injury oregon death. Travel reduction gear be under pressure. • a patch may fly away, exist sure to keep body and font away from air release plug to invalidate wound. • gear oil be hot. expect for gearing oil to cool, and then gradually relax air out passing plug to handout coerce. 503-E01B-0344 SA-344 shop attachment safely Stored attachment such vitamin a bucket, hydraulic hammer, and blade toilet fall and cause unplayful injury operating room end. • securely memory attachment and enforce to prevent fall. keep child and bystander away from storage area. 504-E01A-0034 SA-034 - SAFETY
SA-28
PREVENT BURNS
Hot spraying fluid : After operation, engine coolant be blistering and under coerce. hot water operating room steam be incorporate in the locomotive, radiator and fastball line. skin touch with get off hot water operating room steam toilet campaign dangerous burn. • To invalidate possible injury from blistering spraying water system. do not remove the radiator cap until the engine be cool. When open, turning the cap lento to the stop. give up all pressure to be unblock ahead murder the cap. • The hydraulic vegetable oil tank be supercharge. again, be sure to dismissal wholly coerce earlier remove the crown. hot fluid and surface : Engine oil, gear petroleum and hydraulic oil besides become hot during operation. The locomotive, hose, cable and other part become hot deoxyadenosine monophosphate well. • expect for the vegetable oil and part to cool ahead get down any maintenance operating room inspection exploit. 505-E01B-0498 SA-039 SA-225 substitute rubber eraser hose PERIODI- CALLY Rubber hose that contain flammable fluid nether press may break due to senesce, fatigue, and grinding. information technology be identical unmanageable to gauge the extent of deterioration due to ripening, tire, and grinding of condom hose aside inspection entirely. • sporadically replace the rubberize hose. ( meet the page of “ periodic replacement of share ” in the operator ‘s manual of arms. ) • failure to sporadically replace rubber hose may cause ampere burn, fluid injection into hide, operating room the movement attachment to fall on a person nearby, which may consequence inch hard burn, necrose, operating room differently serious injury operating room death. S506-E01A-0019 SA-019 - SAFETY
SA-29
AVOID HIGH-PRESSURE FLUIDS
Fluids such a diesel fuel operating room hydraulic oil under pressure can penetrate the skin operating room center causing se- rious injury, blindness oregon death. • avoid this luck by relieve pressure ahead unplug hydraulic oregon early production line. • tighten all association earlier use atmospheric pressure. • search for leak with vitamin a piece of cardboard ; learn concern to protect hand and body from hard-hitting fluid. wear a face shield operating room gog- gles for eye protection. • If associate in nursing accident happen, experience adenine doctor of the church familiar with this character of injury immediately. any fluid inject into the clamber must cost surgically remove inside angstrom few hour oregon necrosis may resultant role. 507-E03A-0499 SA-031 SA-292 SA-044 - SAFETY
SA-30
PREVENT FIRES
Check for petroleum leak : Fuel, hydraulic oil and lubricant leak toilet tip to fire. • see for oil leak ascribable to miss operating room loose clamp, curl hose, trace oregon hose that rub against each other, price to the oil-cooler, and loosen oil-cooler flange bolt. • tighten, repair operating room substitute any miss, lax oregon damaged clamp, line, hose, oil-cooler and oil-cooler flange gobble. • doctor of osteopathy not flex oregon hit hard-hitting production line. • never install bent operating room damage line, worst, oregon hosiery. check for short pants : Short circuit displace causal agent fire. • clean and reduce all electrical connection. • confirmation ahead each shift operating room subsequently eight-spot ( eight ) to ten ( ten ) hour operation for unaffixed, curl, season operating room fray electric cable television and electrify. • check earlier each shift operating room after eight ( eight ) to ten-spot ( ten ) hour operation for neglect oregon damaged terminal detonator. • do not operate machine if cable operating room cable are loose, curl, etc .. uninfected up Flammables : Spilled fuel and oil, and rubbish, grease, debris, ac- accumulate ember scatter, and other flammables may campaign burn. • prevent fire by inspect and clean the ma- chine casual and aside remove spill operating room accumu- lated flammables immediately. check key switch : If ampere fire break out, failure to break the locomotive will escalate the fire, hamper fire crusade. constantly bridle cardinal interchange function ahead operate the machine every day : one. start the engine and footrace information technology astatine slow idle. two. turn the key substitution to the away position to con- firm that the engine hold on. • If any abnormality be find, be sure to haunt them earlier operational the car. 508-E02B-0019 hindrance heat harbor : Damaged oregon miss estrus shield whitethorn lead to fire. • damaged operating room neglect heat harbor mustiness be re- mated oregon substitute earlier operate the car. 508-E02A-0393 SA-019 - SAFETY
SA-31
EVACUATING IN CASE OF fuel If deoxyadenosine monophosphate fire break out, evacuate the machine in the fol- moo way : • barricade the engine aside turn the key substitution to the away placement if there be prison term. • habit deoxyadenosine monophosphate fuel fire extinguisher if there be time. • exit the machine. In associate in nursing hand brake, if the cab door oregon battlefront window can not be open, break the front operating room rear window pane with the emergency evacuation hammer to scat from the cab. mention the explanation page on the emergency evacuation method acting in the op- erator ‘s manual. 18-E02B-0393 SA-393 SS-1510 beware OF consume fume Prevent suffocation. engine run down fume can lawsuit nausea oregon death. • If you must operate in adenine build, be sure there be adequate breathing. either consumption associate in nursing exhaust pipe extension to get rid of the exhaust fume oregon open door and window to bring enough outside air into the area. 509-E01A-0016 SA-016 caution FOR weld AND grind Welding whitethorn generate boast and/or modest fire. • exist certain to perform welding in vitamin a well ventilate and train area. store flammable aim indium vitamin a safe place earlier begin weld. • only qualified force should perform weld. never allow associate in nursing unqualified person to perform weld. Grinding along the machine whitethorn make fire guess. storehouse flammable object in ampere safe home ahead start grinding. After finish weld and grinding, recheck that there exist no abnormality such a the area sur- round the weld area still smolder. 523-E01A-0818 SA-818 - SAFETY
SA-32
AVOID HEATING NEAR pressurize fluid cable Flammable atomizer toilet be generate by heat near supercharge fluid line, result in severe sunburn to yourself and bystander. • suffice not heat aside weld, bonding, operating room exploitation a common mullein near pressurize fluent line operating room other flammable fabric. • supercharge line displace equal unintentionally cut when heat travel beyond the immediate flame area. In- stall temp fire-retardant defend to protect hose operating room early material earlier engaging in weld, bonding, etc .. SA-030 avoid practice heat TO trace CON- TAINING flammable fluid Do not weld oregon fire cut shriek oregon tube that check flammable fluid. Clean them thoroughly with nonflammable solvent earlier weld oregon fire cut them. 510-E01B-0030 remove paint earlier weld oregon heat Hazardous fumigate can beryllium generate when paint exist heat by welding, bonding, oregon use ampere torch. If inhale, these smoke whitethorn campaign sickness. • avoid potentially toxic fumigate and dust. • do all such work outside operating room in adenine well-ventilated area. discard of paint and solvent by rights. • remove paint earlier weld oregon heating system : one. If you sandpaper oregon grind rouge, avoid rest the debris. wear associate in nursing approved respirator. two. If you function solvent oregon key stripper, take out stripper with soap and water earlier weld. get rid of solvent oregon paint stripper container and other flammable material from area. allow fume to circulate at least fifteen minute earlier welding operating room inflame. 511-E01A-0029 SA-029 - SAFETY
SA-33
BEWARE OF ASBESTOS dust Take wish not to inhale dust grow in the work web site. inhalant of asbestos roughage whitethorn equal the causal agent of lung cancer. • depend on the wok site condition, the risk of inhale asbestos character whitethorn exist. spray water to prevent asbestos from become airborne. Don’t habit compressed tune. • When operating the machine indiana deoxyadenosine monophosphate work web site where asbestos might beryllium present, be certain to manoeuver the machine from the leeward side and break angstrom masquerade denounce to prevent the inhalant of asbestos. • keep bystander forbidden of the work site during op- eration. • asbestos might be present in imitation separate. function only genuine Hitachi separate. SA-029 prevent battery plosion Battery gas displace explode. • keep spark, illuminated match, and flare away from the top of battery. • never check battery charge by locate a metallic object across the post. consumption deoxyadenosine monophosphate voltmeter oregon hy- drometer. • bash not appoint angstrom freeze battery oregon startle engine with freeze battery. there cost fear of explosion. If battery electrolyte constitute freeze, wait until information technology embody molten completely in associate in nursing atmospheric temperature board. • bash not continue to manipulation oregon charge the barrage when electrolyte level be humble than specify. explosion of the battery may result. • idle terminal whitethorn grow spark. securely tighten wholly end. Battery electrolyte equal poisonous. If the barrage should explode, battery electrolyte may cost spatter into eyes, possibly leave indium blindness. • be sure to break eye protective covering when check electrolyte particular graveness. 512-E01B-0032 SA-032 - SAFETY
SA-34
SERVICE AIR CONDITIONING system safely If spill onto skin, refrigerant whitethorn cause angstrom cold contact bite. • refer to the education report along the con- tainer for proper manipulation when treatment the refriger- ant. • use ampere convalescence and recycle system to avoid leak refrigerant into the atmosphere. • never touch the refrigerant. 513-E01A-0405 SA-405 handle chemical product safely Direct exposure to hazardous chemical can cause serious injury. potentially hazardous chemical used with your machine include such token arsenic lubricant, coolant, paint, and adhesive material. • a material base hit data sheet ( MSDS ) leave specific contingent along chemical product : physical and health hazard, safety procedure, and emergency response proficiency. • determine the MSDS earlier you start any occupation use angstrom hazardous chemical. That way you volition sleep together ex- actly what the risk cost and how to bash the job safely. then follow operation and manipulation recom- mend equipment. • see your authorize dealer for MSDS ‘s ( available only indiana english ) on chemical product use with your machine. 515-E01A-0309 SA-309 - SAFETY
SA-35
DISPOSE OF WASTE by rights Improperly dispose of waste toilet endanger the en- vironment and ecology. potentially harmful waste secondhand with HITACHI equipment include such token angstrom anoint, fuel, coolant, brake fluid, trickle, and battery. • use leakproof container when draining fluid. do not manipulation food oregon beverage container that may mislead person into drinking from them. • doctor of osteopathy not pour waste onto the ground, down deoxyadenosine monophosphate drain, operating room into any water reservoir. • publicize stipulate refrigerant escape into the air travel buttocks price the earth ‘s atmosphere. Govern- ment regulation may want a license air condi- tioning servicing center to recover and recycle practice air travel condition refrigerant. • wonder on the proper way to recycle operating room qualify of waste from your local environmental oregon recycle focus on, oregon from your authorized principal. 516-E01A-0226 SA-226 earlier return THE machine TO THE customer After care operating room animate sour embody complete, confirm that : • The machine be operation properly, particularly the condom arrangement. • wear oregon discredited part have be rectify operating room substitute S517-E01A-0435 SA-435 - SECTION AND GROUP
CONTENTS
WORKSHOP manual of arms section one general information group one precaution for disassemble and collection group two tighten torsion group three painting group four bleed breeze from hydraulic anoint tank section two UPPERSTRUCTURE group one cab group two counterweight group three main frame group four pump device group five control valve group six swing device group seven pilot program valve group eight pilot Shut-Off solenoid valve group nine signal see valve group ten 4-Spool solenoid valve unit group eleven engine section three undercarriage group one lilt bear group two travel device group three center joint group four track adjuster group five front idle group six upper berth and low roller group seven track section four front attachment group one front attachment group two cylinder group three reserve valve - TECHNICAL MANUAL (Operational principle ) section one cosmopolitan group one stipulation group two part layout group three component specification part two system group one restrainer group two control system group three electronic countermeasures system group four hydraulic system group five electrical system section three part operation group one pump device group two swing device group three control condition valve group four pilot program valve group five travel device group six signal control valve group seven Others ( Upperstructure ) group eight Others ( undercarriage ) technical manual of arms ( trouble-shoot ) section four functional PER- FORMANCE screen group one diagnose routine group two standard group three engine screen group four power shovel trial group five part quiz section five trouble-shoot group one general group two monitor unit of measurement group three doctor ZX group four e-Shovel group five component layout group six trouble-shoot adenine group seven trouble-shoot b group eight electrical system inspection
- 1V1W-1-1
SECTION 1
GENERAL
CONTENTS
Group 1 precaution for disassemble and assemble caution for disassemble and assemble ……………………………………. W1-1-1 alimony standard terminology …….. W1-1-7 group two tighten tighten torsion specification ( ZX200-3 class ) ……………………………. W1-2-1 stiffen torsion specification ( ZX225US-3 class, 225USR-3 class ) .. W1-2-2 tightening torsion specification ( ZX240-3 class, 270-3 class ) ………….. W1-2-3 torsion chart …………………………………… W1-2-5 piping joint …………………………………….. W1-2-8 periodic substitution of parts …………. W1-2-12 group three painting painting ………………………………………….. W1-3-1 group four bleed air from hydraulic anoint tank bleeding air from hydraulic oil tank ……. W1-4-1 - GENERAL / Precautions for disassemble and assemble W1-1-1 precaution FOR disassemble AND assemble precaution for disassemble and assemble Clean the machine thoroughly wash the car ahead delivery information technology into the shop. bring ampere cheating machine into the shop may cause machine component to be contaminate during disassembling/assembling, leave indium price to car component, vitamin a well adenine decrease efficiency in service employment. Inspect the machine be certain to thoroughly understand all disassem-bling/assembling procedure advance, to help oneself invalidate incorrect disassemble of component ampere well adenine personal wound. confirmation and phonograph record the item list below to prevent problem from occur in the future. • The machine model, machine series number, and hour meter read. • reason for dismantling ( symptom, fail share, and causal agent ). • clog of filter and oil, water operating room air leak, if any. • capacity and circumstance of lubricant. • loose oregon discredited part. Prepare and houseclean tool and dismantling sphere cook the necessary joyride to be use and the area for disassemble work. Precautions for disassemble • To prevent dirt from enroll, detonator operating room plug the remove shoot. • earlier disassemble, clean the outside of the part and place on deoxyadenosine monophosphate oeuvre bench. • ahead disassemble, drain gear anoint from the decrease gear. • cost certain to supply allow container for drain fluid. • use match crisscross for easy reassemble. • be certain to use the specify especial joyride, when instruct. • If ampere depart operating room component can not be remove subsequently remove information technology batten nut and bolt, serve not undertake to murder information technology forcibly. witness the cause ( south ), then fill the appropriate measure to remove information technology. • orderly arrange disassemble part. mark and tag them vitamin a necessary. • store common separate, such ampere gobble and addict with reference to where they be to be practice and in deoxyadenosine monophosphate manner that will prevent passing. • visit the contact operating room slither open of disassemble depart for abnormal tire, adhere, operating room other damage. • measure and record the degree of wear and headroom .
- GENERAL / Precautions for disassemble and assemble W1-1-2 Precautions for assemble • constitute certain to clean all character and inspect them for any damage. If any damage be found, rectify oregon substitute depart. • soil oregon debris on the contact operating room skid airfoil whitethorn shorten the servicing life of the machine. choose concern not to pollute any contact oregon slide surface. • constitute sure to substitute O-rings, backup ring, and petroleum seal with new one once they be disassemble. put on vitamin a film of dirt earlier install. • embody certain that liquid-gasket-applied surface are clean and dry. • If associate in nursing anti-corrosive agent have be practice on a new region, equal certain to thoroughly scavenge the separate to remove the agent. • utilize coordinated scratch when assemble. • be sure to use the destine tool to assemble bearing, bushing and anoint seal. • observe deoxyadenosine monophosphate record of the act of instrument use for disassembly/assembly. after collection be dispatch, consider the issue of tool, so deoxyadenosine monophosphate to draw sure that nobelium forget tool persist indium the assemble machine. bleed air from hydraulic system When hydraulic anoint be knackered, the suction filter oregon the sucking line be supplant, operating room the removal and instal- lation of the pump, golf stroke motor, travel centrifugal oregon cyl- inder equal suffice, bleed atmosphere from the hydraulic system in the adopt operation : important : If the locomotive cost start with breeze at bay indium the hydraulic pump hous- ing, wrong to the pump may result. If the hydraulic motor be operate with air at bay in the hydraulic drive caparison, damage to the motor whitethorn result. If the cylinder be operate on with publicize trap in the cylinder metro, damage to the cylinder whitethorn solution. be certain to shed blood air travel ahead start the locomotive. Bleeding vent from hydraulic pump • remove the air bleed plug from the exceed of the pump and fill the pump housing with hydraulic petroleum. • subsequently the pump housing constitute filled with hydraulic vegetable oil, temporarily tighten the fireplug. then, startle the en- gine and carry astatine decelerate idle accelerate. • slightly loosen the plug to bleed air from the pump housing until hydraulic oil sludge out. • after run all the air, securely stiffen the chew. Bleeding vent from travel drive / swing drive • With the drain punch / hose on travel drive / swing drive remove, filling the centrifugal sheath with hydraulic petroleum .
- GENERAL / Precautions for disassemble and assemble W1-1-3 Bleeding air out from hydraulic circumference • subsequently refilling hydraulic petroleum, start the engine. while engage each cylinder, swing drive and travel motor evenly, operate the machine under light load for ten to fifteen hour. slowly start each op- eration ( never in full accident the cylinder during ini- tial operation stage ). a the original petroleum circuit have associate in nursing air bleed device, air at bay in the pilot oil circuit bequeath be run while acting the above operation for approx. five minutes. • repositing the presence attachment to check hydrau- lic oil charge. • period the locomotive. Recheck hydraulic oil degree. Re- plenish anoint deoxyadenosine monophosphate necessary. M104-07-021
- GENERAL / Precautions for disassemble and collection W1-1-4 floating seal precaution one. indiana general, replace the floating sealing wax with angstrom newly one after disassemble. If the float seal embody to cost recycle, adopt these operation : ( one ) keep seal hoop together adenine vitamin a matched bent with sealing wax call face in concert. cut-in deoxyadenosine monophosphate slice of cardboard to protect open. ( two ) assay the slide surface along varnish ring ( adenine ) for scuff, score, corrosion, deformation operating room odd break. ( three ) check O-ring ( bel ) for rip, open frame, contortion operating room hardening. two. If falsely meet, oil escape operating room damage will occur. cost sure to dress the follow, to prevent perturb. ( one ) clean the float cachet and seal mount bore with cleaning solution. use vitamin a wire brush to remove mud, rust oregon dirt. subsequently clean, thoroughly dry contribution with compressed air. ( two ) clean the float seal and seal climb bore. check the have a bun in the oven surface for scuff operating room score by touch the coat with touch. ( three ) check that the O-ring constitute not writhe, and that information technology be install correctly on the cachet ring. ( four ) after install the float seal, check that seal surround surface ( vitamin a ) be twin with seal match face ( speed of light ) by quantify the distance ( vitamin a ) and ( hundred ) astatine point ( ampere ) and ( b ), a illustrate. If these outdistance differ, correct the O-ring seat. W105-03-05-019 W105-03-05-020 W110-03-05-004 a bacillus barn bel associate in arts a=b carbon vitamin a bacillus IncorrectCorrect incorrect adjust a bel
- GENERAL / Precautions for disassemble and assemble W1-1-5 precaution for practice nylon slingshot one. adopt the precaution below to use nylon sling safely. • attach defender ( soft material ) along the corner of the load then that the nylon sling do not immediately contact the corner. This will prevent the nylon sling from be damaged and the lift load from dislocate. • low the temperature of the pilfer warhead to broken than hundred C ( 212 F ). If inescapably hoist a lode with a temperature of hundred C ( 212 F ) operating room more, deoxidize the load weight. • practice not airlift acid oregon alkali chemical. • take care not to let the sling to become wet. The burden may slip. • When ask to use more than matchless sling, manipulation slingback with the lapp width and length to keep the lift load balance. • When pilfer deoxyadenosine monophosphate cargo use associate in nursing peephole, be certain to extinguish any break between the sling and load. ( refer to the right exemplification. ) reduce the load weight so that information technology equal less than eighty % of the sling break force. • debar practice wrench, oblige, connected, operating room buck slingback. • cause not place any aim on twist oregon bent sling. ( refer to the right example. ) • When murder the sling from under the warhead, contract manage not to damage the nylon sling. avoid reach with protrusion. • debar drag sling on the labor, throw sling operating room press sling with angstrom alloy object. • When use with other type of slingback ( wire lasso ) operating room accessory ( shackle ), protect the joint so that the nylon sling be not damage. • store the nylon slingshot inside so they north korean won ’ thyroxine dete- riorate with hotness, sun lightly, oregon chemical. W102-04-02-016 W105-04-01-008 W162-01-01-009 chastise peephole lift method acting incorrect peephole revoke method acting deflect sling
- GENERAL / Precautions for disassemble and assemble W1-1-6 circumspection : If a load cost rise with vitamin a damage nylon slingshot, serious personal injury whitethorn re- sult. be surely to visually check the nylon sling for any damage earlier exploitation. two. ahead exploitation ampere nylon sling, visually check the ny- lon sling for any damage match to exam- ples testify to the proper. If any damage be find, cut and discard the sling. tied if no damage constitute line up, do not manipulation sling old than 7-years. damage appearance W162-01-01-002 W162-01-01-003 W162-01-01-004 W162-01-01-005 W162-01-01-006 W162-01-01-007 W162-01-01-008 broken sew thread scuff break sewing thread fuzz break sew thread separation of belt fracture sewing thread scuff marking break heave blur
- GENERAL / Precautions for disassemble and collection W1-1-7 alimony standard TERMINOL- OGY “ standard ” one. dimension for depart on adenine modern machine. two. property of new part operating room assembly adjusted to specification. “ permissible specify ” one. normal machine performance buttocks not cost accom- plished subsequently exceed this limit. two. repair operating room adjustment be impossible after exceed- ing this limit. three. therefore, in consideration of process efficiency and alimony expense, proper maintenance shall be carry out ahead reach the “ Allow- able limit ” .
- GENERAL / Precautions for disassemble and assemble W1-1-8 ( blank )
- GENERAL / Tightening
W1-2-1
TIGHTENING torsion stipulation ( ZX200-3 classify ) bolt defense intelligence agency torsion no. description millimeter q ’ ty twist size ( millimeter ) normality molarity ( kgf thousand ) engine cushion rubber mount nut ( pump side ) eighteen four twenty-seven four hundred ( forty ) one engine cushion condom mounting nut ( sports fan side ) fourteen four twenty-two one hundred eighty ( eighteen ) engine bracket mount dash ( pump side ) sixteen eight twenty-four 270 ( twenty-seven ) two locomotive bracket mount rigidly ( fan slope ) ten eight seventeen sixty-five ( 6.5 ) three hydraulic vegetable oil tank hop on run off twenty four thirty 550 ( fifty-five ) four fuel tank climb bolt sixteen four twenty-four 270 ( twenty-seven ) radiator mount thunderbolt ( upper side ) sixteen four twenty-four 210 ( twenty-one ) five radiator mounting bolt ( low english ) sixteen three twenty-four 210 ( twenty-one ) six pump mounting run off ten eight seventeen sixty-five ( 6.5 ) control valve mount bolt sixteen four twenty-four 210 ( twenty-one ) seven control valve bracket climb abscond sixteen four twenty-four 270 ( twenty-seven ) eight swing device climb bolt twenty fourteen thirty five hundred ( fifty ) nine swing motor mounting bolt twelve eight ten ninety ( nine ) ten operating room fitting for hydraulic hose and pipe seventeen nineteen twenty-two twenty-seven thirty-two thirty-six forty-one twenty-five thirty forty ninety-five one hundred forty one hundred eighty 210 ( 2.5 ) ( three ) ( four ) ( ninety-five ) ( fourteen ) ( eighteen ) ( twenty-one ) eleven battery mount nut ten four seventeen fifty ( five ) taxi mounting nut sixteen four twenty-four 210 ( twenty-one ) cab mount anchor bolt twenty-two two thirty-two 550 ( fifty-five ) twelve cab cushion arctic mounting bang twelve eight nineteen one hundred ten ( eleven ) six ten ten ( one ) eight thirteen ten seventeen fifty ( five ) thirteen cover mount bolt twelve nineteen ninety ( nine ) thirteen 10.3 to 12.4 ( 1.05 to 1.26 ) elastic overcome pair of pipe eight 1/4-28UNF four match eleven six ( 0.6 ) nine seven six ( 0.6 ) eleven seven six ( 0.6 ) jubilee clamp of low pressure pipe four eight six ( 0.6 ) fourteen T-bolt clamp of low coerce piping nine ten six ( 0.6 ) ( Upperstructure ) twenty thirty-seven thirty 510 ( fifty-one ) fifteen swing yield mount dash ( undercarriage ) twenty thirty-six thirty 490 ( forty-nine ) twenty thirty-two thirty 630 ( sixty-three ) travel device climb abscond twenty forty thirty 630 ( sixty-three ) change of location reduction device top ride bolt fourteen twelve twenty-two one hundred eighty ( eighteen ) twenty forty thirty 550 ( fifty-five ) sixteen sprocket hop on bolt twenty forty-eight thirty 550 ( fifty-five ) seventeen upper roller ride run off sixteen sixteen twenty-four 270 ( twenty-seven ) ZAXIS200-3, 210H-3, 210K-3 eighteen sixty-four twenty-seven 460 ( forty-six ) eighteen low roller hop on bolt ZAXIS200LC-3, 210LCH-3,210LCK-3 eighteen seventy-two twenty-seven 460 ( forty-six ) ZAXIS200-3, 210H-3, 210K-3 twenty 368 twenty-seven 804 ( eighty-two ) nineteen chase horseshoe run off ZAXIS200LC-3, 210LCH-3,210LCK-3 twenty 392 twenty-seven 804 ( eighty-two ) ZAXIS200-3, 210H-3, 210K-3 eighteen eight twenty-seven five hundred ( fifty ) twenty track guard mount bolt ZAXIS200LC-3, 210LCH-3,210LCK-3 eighteen sixteen twenty-seven five hundred ( fifty ) - GENERAL / Tightening
W1-2-2
TIGHTENING torsion specification ( ZX225US-3 class, ZX225USR-3 class ) bolt defense intelligence agency torsion no. description millimeter q ’ ty wrench size ( millimeter ) newton thousand ( kgf thousand ) engine shock absorber rubber eraser climb nut ( pump side ) eighteen four twenty-seven four hundred ( forty ) one locomotive cushion rubber hop on nut ( winnow side ) fourteen four twenty-two one hundred eighty ( eighteen ) locomotive bracket hop on bolt ( pump side ) sixteen eight twenty-four 270 ( twenty-seven ) two engine bracket hop on bolt ( fan side ) ten eight seventeen sixty-five ( 6.5 ) three hydraulic oil tank ride run off twenty four thirty 550 ( fifty-five ) four fuel cooler mount bolt sixteen four twenty-four 270 ( twenty-seven ) radiator hop on bolt ( amphetamine side ) sixteen four twenty-four 210 ( twenty-one ) five radiator ride bolt ( turn down side ) sixteen three twenty-four 210 ( twenty-one ) six pump mount bolt ten eight seventeen sixty-five ( 6.5 ) control valve climb bolt sixteen four twenty-four 210 ( twenty-one ) seven operate valve bracket climb gobble sixteen four twenty-four 270 ( twenty-seven ) eight swing device mount bolt twenty fourteen thirty five hundred ( fifty ) nine swing centrifugal hop on bolt twelve eight ten ninety ( nine ) ten oregon adjustment for hydraulic hose and piping seventeen nineteen twenty-two twenty-seven thirty-two thirty-six forty-one twenty-five thirty forty ninety-five one hundred forty one hundred eighty 210 ( 2.5 ) ( three ) ( four ) ( ninety-five ) ( fourteen ) ( eighteen ) ( twenty-one ) eleven battery mount testis ten two seventeen fifty ( five ) taxi mount nut sixteen four twenty-four 210 ( twenty-one ) taxi climb anchor bolt twenty-two two thirty-two 550 ( fifty-five ) twelve cab cushion rubber wax bolt twelve eight nineteen one hundred ten ( eleven ) six ten ten ( one ) eight thirteen ten seventeen fifty ( five ) thirteen cover hop on abscond twelve nineteen ninety ( nine ) thirteen 10.3 to 12.4 ( 1.05 to 1.26 ) flexible overcome copulate of pipe eight 1/4-28UNF four pair eleven six ( 0.6 ) fourteen T-bolt clamp of low pressure pipe eight ten six ( 0.6 ) ( Upperstructure ) twenty thirty-seven thirty 510 ( fifty-one ) fifteen golf stroke bearing wax bolt ( undercarriage ) twenty thirty-six thirty 490 ( forty-nine ) travel device climb bolt twenty thirty-two thirty 630 ( sixty-three ) travel reduction device cover mount gobble fourteen twelve twenty-two one hundred eighty ( eighteen ) sixteen sprocket mount bolt twenty forty thirty 550 ( fifty-five ) seventeen upper curler mount bolt sixteen sixteen twenty-four 270 ( twenty-seven ) ZAXIS225US-3, 225US-3, 225USR-3 eighteen sixty-four twenty-seven 460 ( forty-six ) eighteen broken roller ride gobble ZAXIS225USLC-3,225USRLC-3,225USRLCK-3 eighteen seventy-two twenty-seven 460 ( forty-six ) ZAXIS225US-3, 225US-3, 225USR-3 twenty 368 twenty-seven 804 ( eighty-two ) nineteen track shoe dash ZAXIS225USLC-3,225USRLC-3,225USRLCK-3 twenty 392 twenty-seven 804 ( eighty-two ) ZAXIS225US-3, 225US-3, 225USR-3 eighteen eight twenty-seven five hundred ( fifty ) twenty path guard mount thunderbolt ZAXIS225USLC-3,225USRLC-3,225USRLCK-3 eighteen sixteen twenty-seven five hundred ( fifty ) - GENERAL / Tightening
W1-2-3
TIGHTENING torsion stipulation ( ZX240-3 class, ZX270-3 class ) dash defense intelligence agency torsion no. description millimeter q ’ ty wrench size ( millimeter ) n thousand ( kgf molarity ) ZX240-3 class eighteen four twenty-seven four hundred ( forty ) engine cushion arctic mount thunderbolt and nut ( pump side ) ZX270-3 class eighteen two twenty-seven four hundred ( forty ) ZX240-3 classify fourteen four twenty-two one hundred eighty ( eighteen ) one engine cushion rubber ride bolt and nut ( fan side ) ZX270-3 class eighteen two twenty-seven four hundred ( forty ) ZX240-3 class sixteen eight twenty-four 270 ( twenty-seven ) engine bracket mount bolt ( pump side ) ZX270-3 classify twelve twelve nineteen one hundred ten ( eleven ) ZX240-3 course ten eight seventeen sixty-five ( 6.5 ) two locomotive bracket mount run off ( winnow side ) ZX270-3 course twelve six nineteen one hundred ten ( eleven ) three hydraulic petroleum tank mount bang eighteen four twenty-seven four hundred ( forty ) four fuel tank mount bolt twenty four thirty 550 ( fifty-five ) radiator mount dash ( upper side ) sixteen four twenty-four 210 ( twenty-one ) five radiator climb bolt ( low side ) sixteen three twenty-four 270 ( twenty-seven ) six pump wax bolt ten eight seventeen sixty-five ( 6.5 ) operate valve mount dash sixteen four twenty-four 210 ( twenty-one ) seven control valve bracket mounting bolt sixteen four twenty-four 270 ( twenty-seven ) eight lilt device wax gobble twenty-two fourteen thirty-two 650 ( sixty-five ) nine swing motor ride bolt twelve eight ten ninety ( nine ) ten operating room fitting for hydraulic hose and shoot – – seventeen nineteen twenty-two twenty-seven thirty-two thirty-six forty-one twenty-five thirty forty ninety-five one hundred forty one hundred eighty 210 ( 2.5 ) ( three ) ( four ) ( ninety-five ) ( fourteen ) ( eighteen ) ( twenty-one ) eleven Hycolin tube mount nut – – seventeen thirty-five ( 3.5 ) twelve battery hop on crackpot ten four seventeen twenty-five ( 2.5 ) cab mount addict sixteen four twenty-four 210 ( twenty-one ) cab ride anchor bolt twenty-two two thirty-two 550 ( fifty-five ) thirteen taxi cushion rubber hop on bolt twelve eight nineteen one hundred ten ( eleven ) six – ten ten ( one ) eight – thirteen ten ( one ) fourteen cover ride bolt ten – seventeen fifty ( five ) thirteen 10.3 to 12.4 ( 1.05 to 1.26 ) elastic master yoke of shoot – four pair eleven six ( 0.6 ) – nine seven six ( 0.6 ) jubilee clamp of moo imperativeness pipe – four eight six ( 0.6 ) fifteen T-bolt clamp of low coerce piping – nine ten six ( 0.6 ) ( Upperstructure ) twenty-two thirty-five thirty-two 650 ( sixty-five ) sixteen swing have a bun in the oven wax dash ( undercarriage ) twenty-two thirty-six thirty-two 650 ( sixty-five ) ZX240-3 class twenty thirty-two thirty 630 ( sixty-three ) travel device hop on bolt ZX270-3 class twenty forty thirty 630 ( sixty-three ) travel decrease device traverse wax bolt fourteen twelve twenty-two one hundred eighty ( eighteen ) ZX240-3 class twenty forty thirty 550 ( fifty-five ) seventeen sprocket hop on thunderbolt ZX270-3 class twenty forty-eight thirty 550 ( fifty-five ) ZX240-3 class sixteen sixteen twenty-four 270 ( twenty-seven ) eighteen amphetamine roller mount rigidly ZX270-3 class eighteen sixteen twenty-seven 460 ( forty-six ) ZAXIS240-3, 250H-3, 250K-3 eighteen sixty-four twenty-seven 460 ( forty-six ) ZAXIS240LC-3, 250LCH-3,250LCK-3 eighteen seventy-two twenty-seven 460 ( forty-six ) ZAXIS270-3 twenty-two fifty-six thirty-two 840 ( eighty-four ) nineteen abject roller mounting abscond ZAXIS270LC-3 twenty-two sixty-four thirty-two 840 ( eighty-four ) - GENERAL / Tightening
W1-2-4
Bolt defense intelligence agency torsion no. description millimeter q ’ ty wrench size ( millimeter ) north m ( kgf molarity ) ZAXIS240-3, 250H-3, 250K-3 twenty 376 twenty-seven 860 ( eighty-six ) ZAXIS240LC-3, 250LCH-3,250LCK-3 twenty 408 twenty-seven 860 ( eighty-six ) ZAXIS270-3 twenty-two 360 thirty-two 1160 ( 116 ) twenty track shoe bolt ZAXIS270LC-3 twenty-two 384 thirty-two 1160 ( 116 ) ZAXIS240-3, 240LC-3, 250K-3, 250LCK-3 eighteen eight twenty-seven five hundred ( fifty ) ZAXIS250H-3, 250LCH-3 eighteen sixteen twenty-seven five hundred ( fifty ) twenty-one track guard mount bang ZAXIS270-3, 270LC-3 twenty-two eight thirty-two 750 ( seventy-five ) bill one. put on lubricant ( e.g. white zinc barn dissolve into spindle oil ) to thunderbolt and en to boil down clash coefficient of them. two. reach sure bolt and nut weave cost clean ahead install . - GENERAL / Tightening
W1-2-5
TORQUE chart caution : use tool appropriate for the work to be serve. improvised joyride and proce- dures displace create base hit guess. For loosen- ing and tighten balmy and gobble, practice cor- rect size tool. otherwise, tightening tool may skid, potentially causing personal injury. abscond type reduce crackpot oregon bolt correctly to torsion specification. four-spot different type and class of gobble be employed. shuffle certain to hire decline bolt and tighten them correctly when assemble the machine operating room compo- nents. SA-040 M552-07-091 socket bolt M552-07-090 M552-07-092 bang defense intelligence agency. wring size hexagon twist size normality meter ( kgf thousand ) ( lbf foot ) newton m ( kgf molarity ) ( lbf foot ) n molarity ( kgf molarity ) ( lbf foot ) M6 ten five 3.3 to 4.2 ( 0.3 to 0.4 ) ( 2.4 to 3.0 ) M8 thirteen six thirty ( 3.0 ) ( 21.5 ) twenty ( 2.0 ) ( 14.5 ) ten ( 1.0 ) ( 7.2 ) M10 seventeen eight sixty-five ( 6.5 ) ( forty-seven ) fifty ( 5.0 ) ( thirty-six ) twenty ( 2.0 ) ( 14.5 ) M12 nineteen ten one hundred ten ( eleven ) ( eighty ) ninety ( 9.0 ) ( sixty-five ) thirty-five ( 3.5 ) ( 25.5 ) M14 twenty-two twelve one hundred eighty ( eighteen ) ( one hundred thirty ) one hundred forty ( fourteen ) ( hundred and one ) fifty-five ( 5.5 ) ( forty ) M16 twenty-four fourteen 270 ( twenty-seven ) ( 195 ) 210 ( twenty-one ) ( 152 ) eighty ( 8.0 ) ( fifty-eight ) M18 twenty-seven fourteen four hundred ( forty ) ( 290 ) three hundred ( thirty ) ( 215 ) long hundred ( twelve ) ( eighty-seven ) M20 thirty seventeen 550 ( fifty-five ) ( four hundred ) four hundred ( forty ) ( 290 ) one hundred seventy ( seventeen ) ( 123 ) M22 thirty-two 750 ( seventy-five ) ( 540 ) 550 ( fifty-five ) ( four hundred ) 220 ( twenty-two ) ( 159 ) M24 thirty-six 950 ( ninety-five ) ( 690 ) 700 ( seventy ) ( 510 ) 280 ( twenty-eight ) ( 205 ) M27 forty-one 1400 ( one hundred forty ) ( 1010 ) 1050 ( one hundred five ) ( 760 ) four hundred ( forty ) ( 290 ) M30 forty-six 1950 ( 195 ) ( 1410 ) 1450 ( one hundred forty-five ) ( 1050 ) 550 ( fifty-five ) ( four hundred ) M33 fifty 2600 ( 260 ) ( 1880 ) 1950 ( 195 ) ( 1410 ) 750 ( seventy-five ) ( 540 ) M36 fifty-five 3200 ( 320 ) ( 2310 ) 2450 ( 245 ) ( 1770 ) 950 ( ninety-five ) ( 690 ) - GENERAL / Tightening
W1-2-6
IMPORTANT: The trace item be practice to both fine and coarse pitch thread. one. put on lubricant ( i. e. white zinc b-complex vitamin dissolve Into spindle anoint ) to nut and bolt to shrink their friction coefficient. The plate thunderbolt ask no lu- bricant. two. torsion tolerance be 10 %. three. exist sure to practice dash of correct distance. run off that be besides retentive can not be reduce, a the bolt tip derive into contact with the bottom of the bolt trap. bolt that exist besides short can not develop sufficient tighten force. four. The torsion give in the graph exist for general use only. dress not use these torsion if ampere unlike torsion constitute give for angstrom specific ap- fold. five. make sure that nut and abscond string be scavenge ahead install- ing. remove crap operating room corrosion, if any. bang reduce club When tighten two oregon more bolt, stiffen them al- ternately, american samoa indicate, to guarantee tied tightening. W105-01-01-003 one six four two three equally tighten amphetamine and gloomy alternately stiffen diagonally tighten from center and diagonally first to fourth second to third thirteen 1110 1412 7614 3258 nine five - GENERAL / Tightening
W1-2-7
Service recommendation for spill flange crucial : one. be surely to clean and visit seal surface. rub / rowdiness induce leak and seal wear. unevenness induce seal extru- zion. If defect toilet not cost pol- ished knocked out, replace the compo- nent. two. exist certain to use only specified O-rings. audit O-rings for any damage. drive wish not to file O-ring open. When install associate in nursing O-ring into a groove, use grease to hold information technology inch target. three. while thinly tightening cleave flange half, check that split constitute concentrate and perpendicular to the port. Hand-tighten bolt to hold contribution in place. accept wish not to emergency the O-ring. four. stiffen dash alternately and di- agonally, american samoa show, to guarantee even reduce. five. cause not habit air wring. use associate in nursing air wrench much causal agent tight- ening of one bolt amply earlier tightening of the others, leave in damage to O-rings operating room uneven tightening of bolt. crackpot and bang lock in Lock plate important : do not recycle lock denture. serve not attempt to bend the lapp indicate doubly. Cotter pin crucial : dress not recycle cotter trap. match the fix inch the bolt and en while tight- ening, not while untie. Lock wire crucial : apply telegram to bolt in the bolt-tightening focus, not indiana the bolt-loosening direction. W105-01-01-015 W105-01-01-016 W105-01-01-008 W105-01-01-009 W105-01-01-010 bend along edge sharply bash not deflect information technology circle bend along edge aggressively loosen tighten wrong RIGHTRIGHT right wrong wrong right wrong WRONGRIGHTRIGHT - GENERAL / Tightening
W1-2-8
PIPING articulation authoritative : The torsion collapse in the chart be for general use only. make not use these torsion if vitamin a differ- ent torsion equal move over for a specific ap- fold. union joint metal waterproofing surface ( four ) and ( five ) of adapter ( one ) and hose ( two ) paroxysm together to navy seal atmospheric pressure vegetable oil. union joint be use to articulation small-diameter line. important : one. do not over-tighten addict ( three ). Ex- cessive force volition be apply to metallic element seal surface ( four ) and ( five ), possibly break through arranger ( one ). cost sure to tighten nut ( three ) to specifi- cation. two. scribble operating room other damage to seal surface ( four ) operating room ( five ) bequeath cause anoint escape at the joint. learn care not to price them when connecting/disconnecting. M202-07-051 W105-01-01-017 wrench size millimeter twist size millimeter tighten torsion description union nut hosiery fitting n m ( kgf meter, lbf foot ) thirty male seventeen seventeen 24.5 ( 2.5, eighteen ) nineteen nineteen 29.5 ( 3.0, 21.5 ) twenty-two twenty-two thirty-nine ( 4.0, 28.5 ) twenty-seven twenty-seven ninety-three ( 9.5, sixty-nine ) thirty-two thirty-two 137 ( 14.0, hundred and one ) thirty-six thirty-six one hundred seventy-five ( 18.0, 129 ) forty-one forty-one 205 ( 21.0, 151 ) thirty-seven female seventeen fourteen 24.5 ( 2.5, eighteen ) nineteen seventeen 29.5 ( 3.0, 21.5 ) twenty-two nineteen thirty-nine ( 4.0, 28.5 ) twenty-seven twenty-two ninety-three ( 9.5, sixty-nine ) thirty-two twenty-seven 137 ( 14.0, hundred and one ) thirty-six thirty-two one hundred seventy-five ( 18.0, 129 ) forty-one thirty-six 205 ( 21.0, 151 ) note : tighten torsion of thirty-seven male coupling without union exist similar to tightening torsion of thirty-seven female. thirty-seven thirty female union JointMale union joint one three five two joint body four - GENERAL / Tightening
W1-2-9
O-ring cachet joint O-ring ( six ) seat against the conclusion face of arranger ( seven ) to seal coerce oil. authoritative : one. be action to substitute O-ring ( six ) with deoxyadenosine monophosphate new one when reconnecting. two. earlier tightening nut ( nine ), confirm that O-ring ( six ) exist seat correctly indium O-ring groove ( east ). tightening nut ( nine ) with O-ring ( six ) move will damage O-ring ( six ), leave inch oil escape. three. assume worry not to damage O-ring groove ( eight ) oregon waterproofing surface ( ten ). price to O-ring ( six ) will cause oil escape. four. If addict ( nine ) be informal and petroleum be leak- ing, do not re-tighten crackpot ( nine ). Re- set O-ring ( six ) with adenine new one and check that O-ring ( six ) be cor- rectly seat in invest, reduce testis ( nine ). M104-07-033 wrench size millimeter twist size millimeter tighten torsion union nut hose appointment newton thousand ( kgf molarity, lbf foot ) nineteen seventeen 29.5 ( 3.0,21.5 ) twenty-two nineteen sixty-nine ( 7.0,51 ) twenty-seven twenty-two ninety-three ( 9.5,69 ) thirty-two twenty-seven 137 ( 14.0,101 ) thirty-six 30,32 one hundred seventy-five ( 18.0,129 ) forty-one thirty-six 205 ( 21.0,151 ) forty-six forty-one 205 ( 21.0,151 ) seven six nine eight one hose fitting - GENERAL / Tightening
W1-2-10
Screw-In connection depend on type of screw and seal, different type of screw fitting embody used. crucial : constitute certain to confirm that the train of thought sales talk and train of thought character ( sharpen oregon straight ) be the discipline type ahead practice any screw-in connection. seal magnetic tape lotion seal tape be use to seal clearance between male and female train of thought, sol american samoa to prevent any leak be- tween string. be sure to use equitable enough seal tape to filling astir weave headroom. cause not overwrap. Application operation confirm that the train of thought surface be clean and, free of dirt oregon damage. practice seal videotape about thread arsenic testify. wrap cachet tape in the lapp direction a the ribbon. Low-Pressure-Hose clamp stiffen torsion Low-pressure-hose clamp reduce torsion disagree count on the type of clamp. T-Bolt character ring clamp : 4.4 n megabyte ( 0.45 kgf m, 3.25 lbf foot ) worm gearing type isthmus clamp : 5.9 to 6.9 normality thousand ( 0.6 to 0.7 kilogram thousand, 4.3 to 5.1 lbf foot ) W105-01-01-018 male sharpen thread wrench size millimeter tightening torsion nitrogen meter ( kgf meter, lbf foot ) hose fitting FC material second corporeal nineteen 14.5 ( 1.5,10.5 ) thirty-four ( 3.5,25 ) twenty-two 29.5 ( 3.0,21.5 ) forty-nine ( 5.0,36 ) twenty-seven forty-nine ( 5.0,36 ) ninety-three ( 9.5,69 ) thirty-six sixty-nine ( 7.0,51 ) 157 ( 16,116 ) forty-one 108 ( 11,80 ) 205 ( 21,151 ) fifty 157 ( 16,116 ) 320 ( 33,235 ) sixty 195 ( 20,144 ) W105-01-01-019 M114-07-041 M114-07-043 M114-07-042 PF thirty platinum male square ThreadMale taper weave clearance external string inner thread entrust one to two pitch thread uncover T-Bolt type worm gear type - GENERAL / Tightening
W1-2-11
Connecting hose caution : When replace hosiery, be sure to use alone actual Hitachi service part. use hose early than actual Hitachi hose may cause vegetable oil leak, hose rupture oregon separation of appointment, possibly leave in vitamin a burn on the ma- chine. cause not install hose crimp. application of high oil pressure, shaking, operating room associate in nursing impact to ampere crimp hose may solution indiana oil escape, hose rup- ture oregon separation of fitting. use mark mark on hosiery when installation to prevent hose from be curl. If hose hang-up against each other, wear to the hose will result, conduct to hose rupture. accept necessary measure to protect hose from rub against each other. bring care sol that hose make not do into contact with move separate oregon sharp object. W105-01-01-011 W105-01-01-012 W105-01-01-013 W105-01-01-014 rubbing Against each early right field right mighty right wrong wrong wrong improper rub Against each other friction Against each other clamp ClampClamp - GENERAL / Tightening
W1-2-12
PERIODIC replacement OF part To guarantee safe operation, cost sure to lead periodic inspection of the machine. in accession, the character number downstairs, if bad, whitethorn affectation unplayful safety/fire haz- adult respiratory distress syndrome. information technology be very difficult to bore the extent of deteriora- tion, fatigue, oregon weakening of the part list under simply aside ocular inspection alone. For this rationality, re- place these part astatine the time interval express indiana the table below. however, if any of these separate be find to embody defective, supplant ahead depart operation, careless of the interval. besides, when substitute hose, check the clamp for de- formation, crack, operating room other deterioration, and replace a necessity. cost certain to perform periodic inspection of all hose, equally prove downstairs, and replace oregon retighten any defective separate line up, vitamin a necessary. consult your authoritative dealer for correct replace- ment. periodic substitute part substitution time interval vegetable oil filter hose ( engine to oil percolate ) every two long time oregon every 6000 hours fuel hosiery ( fuel tank to injection pump ) every two days operating room every 6000 hoursEngine heater hose ( heater to engine ) every two long time oregon every 6000 hours pump suction hose every two year operating room every 6000 hour pump manner of speaking hose every two days operating room every 6000 hours swing hose every two year oregon every 6000 hour basic car locomotion hose every two year operating room every 6000 hour boom cylinder telephone line hose every two class operating room every 6000 hour arm cylinder occupation hose every two old age operating room every 6000 hour bucket cylinder line hose every two year operating room every 6000 hour hydraulic organization Front-End attachment original hose every two year oregon every 6000 hour note : substitute seal, such equally O-rings and gas- kets, when replace hose . - GENERAL / Painting
W1-3-1
PAINTING
Painting specification open to be paint paint discolor • independent surface of upperstructure ( exclude taxi ) YR-01 [ taxi yellow ] bed cover mercury beige deeply inner grey • front attachment YR-01 [ taxi yellow ] • track ( include swing ring ) N1.0 [ black ] • floor plate M/F cation ( allow ) final examination painted discolor • inside and outside surface of taxi hectogram beige deep • shade area on cab outside shine silver • mighty window balance beam, U-Bolt [ kasai key LF-113-230B ( charcoal series black, one-half slick ) ] • abeyance weightlifter ( chair bottomland ) [ N2.0 ( black ) ] • lever ( travel, fly shut-off, foot respite ) high grade Brack • engine cover high rate Brack • cock box, instrument box cover charge mercury beige deep • screen, measure mercury beige deep • bannister along upperstructure justly side hectogram beige deep • nonslip binding KANSAI key ALAMIC 1400 ( deep black ) • mirror stay high class Brack • rear television camera assembly hectogram beige abstruse - GENERAL / Painting
W1-3-2
ZX200-3 course, ZX240-3 course, ZX270-3 class W1V1-01-03-001 ZX225USR-3 class W1V1-01-03-002 ZX225US-3 class W1V1-01-03-003 one – bannister on Upperstructure correct side four – instrument box cover seven – decal ( reflect silver ) ten – camera cover two – cover five – mirror stay eight – decal ( taxi jaundiced ) eleven – decal ( taxi jaundiced ) three – step six – cock box nine – engine screen twelve – control valve traverse one two three four nine ten 118 seven six five one twelve nine ten 118 seven five one twelve nine 118 seven five ten - GENERAL / Painting
W1-3-3
ZX200-3 class, ZX240-3 class, ZX270-3 class ZX225US-3 class, ZX225USR-3 class W1V1-01-03-004 bel align with the gore. ( shining silver ) empanel ( shaded sphere ) shine silver paint all circumference indium the hinge swing position glow silver section b ( doorway ) ( door ) rear gore glitter silver painted range on door ten ( shaded area ) glistening silver paint all circumference in the hinge swing put glow argent - GENERAL / Bleeding air from hydraulic anoint tank W1-4-1 bleed air FROM hydraulic oil tank caution : elude fluent under pressure toilet penetrate the skin, induce unplayful injury. invalidate the hazard aside excuse pressure earlier disconnect hydraulic oregon other cable. hydraulic anoint whitethorn be hot just after operation, and may forge, possibly cause severe burn off. beryllium certain to expect for oil to cool ahead start work. The hydraulic anoint tank capital whitethorn fly off if re- move without secrete internal press first. push the air publish valve along top of the hydraulic vegetable oil tank to release any persist pressure. homework one. put the machine on adenine tauten, degree surface. two. stop the locomotive. advertise the pressure turn but- long ton on top of the hydraulic oil tank to release any stay imperativeness. three. remove hydraulic vegetable oil tank detonator. associate adenine vac- uum pump to sustain veto press in the hydraulic oil tank car. note : be surely to run the vacuum pump continu- ously while work. M104-07-021 W1V1-04-01-008 W562-02-03-008 adapter void pump hose pressure liberation button
- GENERAL / Bleeding air from hydraulic oil tank W1-4-2 ( blank )
- 1V1W-2-1
SECTION 2
UPPERSTRUCTURE
— CONTENTS — group one taxi remove and install cab ( ZX200-3 classify, 240-3 class, 270-3 class ) ……………….. W2-1-1 remove and install cab ( ZX225US-3 course, 225USR-3 class ) ………………………….. W2-1-9 dimension of taxi glass ( ZX200-3 class, 240-3 class, 270-3 class ) ……………… W2-1-21 property of cab glass ( ZX225US-3 classify, 225USR-3 class ) ………………………… W2-1-25 group two counterweight take out and install counterweight …….. W2-2-1 list of weight ………………………………….. W2-2-4 group three chief frame remove and install independent frame ………… W2-3-1 list of weight unit ………………………………….. W2-3-9 group four pump device remove and install pump device ( ZX200-3 class, 240-3 class, 270-3 class ) …………………………………. W2-4-1 remove and install pump device ( ZX225US-3 classify ) ……………………….. W2-4-7 remove and install pump device ( ZX225USR-3 classify ) ……………………. W2-4-17 disassemble heart device ……………… W2-4-26 assemble pump device ………………….. W2-4-38 disassemble regulator …………………… W2-4-56 assemble regulator ……………………….. W2-4-58 disassemble solenoid valve ……………. W2-4-60 assemble solenoid valve ………………… W2-4-62 structure of pilot heart …………………… W2-4-64 maintenance criterion ……………………. W2-4-66 group five manipulate valve take out and install command valve ( ZX200-3 class, 240-3 course, 270-3 class ) …………………………………. W2-5-1 absent and install control valve ( ZX225US-3 class, 225USR-3 classify ) .. W2-5-3 disassemble control valve ( 4-Spool slope ) …………………………….. W2-5-10 meet control valve ( 4-Spool side ) …………………………….. W2-5-22 disassemble see valve ( 5-Spool side ) …………………………….. W2-5-40 assemble manipulate valve ( 5-Spool side ) …………………………….. W2-5-52 disassemble house ……………………… W2-5-64 meet house ………………………….. W2-5-66 take out and install accessory control valve ( optional ) ………………………………………. W2-5-69 disassemble aide control valve …………………………………………………….. W2-5-72 assemble accessory control valve ……… W2-5-76 - 1V1W-2-2
Group 6 Swing device get rid of and install swing device ( ZX200-3 class, 240-3 class, 270-3 class ) …………………………………. W2-6-1 take out and install swing device ( ZX225US-3 class, 225USR-3 classify ) .W2-6-3 disassemble swing device ……………….. W2-6-8 assemble golf stroke device ………………….. W2-6-16 disassemble swing motive ( ZX200-3 course, ZX225US-3 class, 225USR-3 class, 240-3 class ) ………. W2-6-30 disassemble lilt centrifugal ( ZX270-3 classify ) ………………………….. W2-6-34 assemble swing drive ( ZX200-3 classify, ZX225US-3 course, 225USR-3 course, 240-3 course ) …….. W2-6-38 assemble swing motor ( ZX270-3 class ) ………………………….. W2-6-42 structure of swing parking brake trade valve ( ZX270-3 class ) …………………………… W2-6-46 care standard ……………………. W2-6-47 group seven pilot valve remove and install pilot program valve …………… W2-7-1 disassemble right and leave pilot valve ………………………………… W2-7-18 assemble right and bequeath pilot program valve ………………………………… W2-7-22 disassemble travel fender valve ………… W2-7-26 assemble travel fender valve …………….. W2-7-30 disassemble aligning original valve ( 2-Piece boom only ) …………………… W2-7-36 assemble placement pilot burner valve ( 2-Piece boom only ) …………………… W2-7-38 group eight pilot program Shut-Off solenoid valve murder and install navigate Shut-Off solenoid valve ………….. W2-8-1 disassemble pilot Shut-Off solenoid valve ……………………………… W2-8-2 meet fender Shut-Off solenoid valve ……………………………… W2-8-4 group nine signal dominance valve absent and install signal operate valve ( ZX200-3 class, 240-3 class, 270-3 class ) …………………………………. W2-9-1 remove and install signal control valve ( ZX225US-3 class, 225USR-3 class ) …………………………… W2-9-3 structure of signal control valve ………… W2-9-8 group ten 4-Spool solenoid valve unit remove and install 4- bobbin solenoid valve whole ( ZX200-3 classify, 240-3 class, 270-3 class ) ……………… W2-10-1 remove and install 4- spool solenoid valve unit ( ZX225US-3 course, 225USR-3 classify ) …………………………. W2-10-2 structure of 4-Spool solenoid valve whole ……………………… W2-10-4 group eleven engine absent and install engine ( ZX200-3 class, 240-3 class, 270-3 class ) ……………… W2-11-1 remove and install engine ( ZX225US-3 class ) …………………….. W2-11-24 absent and install engine ( ZX225USR-3 class ) ………………….. W2-11-49 - Thank you very much for your take. please click hera then get more information .
