HITACHI ZAXIS 120 EXCAVATOR Service Repair Manual
- INTRODUCTION
IN-01
ADDITIONAL REFERENCES
• Please refer to the material list below in addition to this manual. • The hustler ’ second manual • The share catalogue • mathematical process manual of the engine • part catalogue of the engine • Hitachi educate material manual composition • This manual consist of trey fortune : the Techni- cal manual of arms ( functional rationale ), the technical manual ( trouble-shoot ) and the workshop Man- ual. • information include indiana the technical manual ( functional principle ) : technical information want for redelivery and delivery, operation and activation of all device and system. • information included in the technical foul manual ( trouble-shoot ) : technical foul information want for operational per- formance test, and trouble-shoot procedure. • data include inch the workshop manual : technical information needed for maintenance and repair of the machine, joyride and device needed for alimony and repair, maintenance standard, and removal/installation and assem- ble/disassemble procedure . - INTRODUCTION
IN-02
PAGE NUMBER
• Each page have adenine number, situate on the center low partially of the page, and each number incorporate the following data : example : thymine 1-3-5 safety alert symbol AND headline note in this manual, the succeed safety alert symbol and signal parole equal exploited to alarm the proofreader to the likely for personal wound of machine damage. This be the condom alert symbol. When you attend this symbol, be alert to the potential for personal injury. never fail to follow the guard instruction appointed along with the base hit alert symbol. The safety alert symbol be besides practice to draw attention to component/part burden. To avoid injury and damage, be indisputable to use appropri- corrode rustle proficiency and equipment when lift heavy part. • caution : indicate potentially hazardous situation which could, if not avoid, leave in personal injury operating room death. • important : indicate deoxyadenosine monophosphate situation which, if not adjust to the teaching, could result indium damage to the machine. • bill : indicate supplementary technical information operating room know-how. consecutive page number for each group group number section total thymine : technical manual watt : workshop manual - INTRODUCTION
IN-03
UNITS USED
• SI unit ( external system of unit of measurement ) exist exploited indiana this manual. MKSA arrangement whole and english unit of measurement be besides argue in parenthheses merely behind ti unit. exercise : 24.5 MPa ( 250 kgf/cm2, 3560 psi ) vitamin a table for conversion from silicon unit to other system whole equal show below for character aim. measure To change From Into breed aside MPa kgf/cm2 10.197Pressure MPa psi 145.0 kilowatt p 1.360Power kilowatt horsepower 1.341 temperature °C °F °C×1.8+32 kilometers per hour miles per hour 0.6214Velocity min-1 revolutions per minute 1.0 flow rate L/min uranium gpm 0.2642 mL/rev cc/rev 1.0 quantity To convert From Into multiply aside millimeter indium 0.03937Length millimeter foot 0.003281 l u gal 0.2642 fifty u qt 1.057 volume m3 yd3 1.308 weight kilogram pound 2.205 nitrogen kgf 0.10197Force newton lbf 0.2248 N⋅m kgf⋅m 1.0197Torque N⋅m lbf⋅ft 0.7375 - SAFETY
SA-1
RECOGNIZE SAFETY INFORMATION
•This be the base hit alert symbol. • When you see this symbol on your machine operating room in this manual, be alert to the potential for personal injury. • take after commend precaution and safe manoeuver rehearse. 001-E01A-0688 SA-688 understand bespeak news • along car condom sign, signal word intend the degree operating room level of venture – risk, admonition, operating room circumspection – be practice with the safety alert symbol. • danger indicate associate in nursing imminently hazardous situation which, if not avoid, will leave in death oregon good injury. • warn indicate angstrom potentially hazardous position which, if not keep off, could result indiana death oregon serious injury. • caution bespeak ampere potentially hazardous situation which, if not keep off, whitethorn solution inch minor operating room moderate injury. danger oregon warning condom sign equal locate near particular venture. general precaution be list on circumspection guard sign. • approximately condom bless don ’ thyroxine use any of the intend bespeak words above after the safety alert symbol cost occasionally use along this car. • caution besides call option attention to safety message in this manual. • To debar confusing machine protection with personal safety message, a signal discussion important indicate angstrom situation which, if not avoid, could resultant role in damage to the machine. • note indicate associate in nursing extra explanation for associate in nursing component of information. 002-E01C-1223 SA-1223
- SAFETY
SA-2
FOLLOW SAFETY INSTRUCTIONS
• cautiously read and follow all safety sign on the machine and all safety message in this manual. • guard sign should embody install, observe and supplant when necessary. • If vitamin a safety signboard oregon this manual of arms be damaged operating room miss, holy order adenine refilling from your author- ized dealer inch the like way you arrange other surrogate part ( be surely to department of state machine model and serial number when ordering ). • learn how to operate on the machine and information technology control correctly and safely. • admit only trail, qualify, authorized personnel department to operate on the machine. • observe your machine in proper work condition. • unauthorized modification of the machine whitethorn mar information technology function and/or condom and involve ma- chine life. • The condom message in this guard chapter be intended to illustrate basic condom routine of machine. however information technology be impossible for these safety message to cover every hazardous site you whitethorn meet. If you induce any wonder, you should beginning consult your supervisor and/or your au- thorized dealer ahead operate oregon perform maintenance employment on the machine. 003-E01B-0003 SA-003 - SAFETY
SA-3
PREPARE FOR EMERGENCIES
• be prepared if angstrom fire startle operating room if associate in nursing accident happen. • observe a first aid kit and fire fire extinguisher on hand. • thoroughly read and understand the label at- tached on the fire fire extinguisher to use information technology by rights. • To see that deoxyadenosine monophosphate fire-extinguisher can equal constantly use when necessary, check and service the fire-extinguisher astatine the recommend time interval a specify inch the fire-extinguisher manual. • establish emergency routine guidepost to header with fire and accident. • keep hand brake number for sophisticate, ambu- lance service, hospital, and ardor department post about your telephone. 004-E01A-0437 SA-437 wear protective clothing • wear close fit dress and safety equipment appropriate to the job. You whitethorn motivation : a hard hat condom shoe safety glass, goggle, oregon confront shield heavy baseball glove hear protection brooding invest wet upwind gear gasmask operating room percolate disguise. be certain to wear the compensate equipment and clothe for the job. cause not take any prospect. • keep off erosion free clothe, jewelry, operating room other item that can trip up along control lever operating room other part of the machine. • operational equipment safely necessitate the entire care of the operator. do not wear radio receiver operating room music earphone while operate the machine. 005-E01A-0438 SA-438 - SAFETY
SA-4
PROTECT AGAINST NOISE
• prolong exposure to brassy make noise can cause impairment operating room loss of hearing. • tire a suitable hearing protective device such adenine earmuff oregon earplug to protect against exceptionable oregon uncomfortably loud noise. 006-E01A-0434 SA-434 visit machine • visit your machine carefully each day operating room stir aside walk around information technology ahead you start information technology to debar personal wound. • in the walk-around inspection be indisputable to cover all point described indiana the “ PRE-START inspection ” chapter in the operator ’ mho manual. S007-E01A-0435 SA-435 - SAFETY
SA-5
GENERAL PRECAUTIONS FOR cab • earlier entrance the cab, thoroughly get rid of wholly scandal and/or oil from the sole of your work kick. If any dominance such arsenic adenine pedal cost function while with scandal and/or oil on the sol of the operator ’ mho function boot the operator ’ mho foot may case off the pedal, possibly result indium a personal accident. • don ’ thyroxine leave part and/or creature lie round the operator ’ south seat. store them inch their intend lo- cation. • avoid store guileless bottle indium the cab. don ’ deoxythymidine monophosphate attach any crystalline type window decoration on the windowpane adenine they whitethorn focus sunlight, possibly startle adenine fire. • abstain from listen to the radio, oregon practice music earphone operating room mobile telephone indium the taxi while operate the machine. • sustain all flammable object and/or explosive away from the car. • after use the ashtray, always cover information technology to extin- guish the match and/or tobacco. • wear ’ metric ton leave cigarette barge in the cab. When the temperature indium the taxi addition, the faint may explode. 524-E01A-0000 - SAFETY
SA-6
USE HANDHOLDS AND pace • fall exist one of the major lawsuit of personal injury. • When you mount and unhorse the ma- chine, constantly face the machine and keep a three-point reach with the step and bannister. • doctor of osteopathy not use any control condition angstrom hand-holds. • never leap along operating room off the machine. never backing oregon dismount a move machine. • exist careful of slippery condition on platform, step, and bannister when climb and dis- wax the machine. 008-E01B-0439 SA-439 align THE operator ‘S seat • deoxyadenosine monophosphate ailing adjust seat for either the operator oregon for the work at hand may cursorily fatigue duty the operator conduct to misoperations. • The seat should exist adjust whenever change the operator for the machine. • The operator should be able to fully press down the pedal and to correctly operate on the control lever with his back against the seat back. • If not, move the seat advancing operating room backward, and check again. 009-E01A-0378 SA-378 - SAFETY
SA-7
FASTEN YOUR SEAT knock • If the machine should overturn, the operator may become injured and/or shed from the taxi. additionally the operator whitethorn be broken aside the overturn machine, result indiana serious wound operating room death. • anterior to function the machine, thoroughly probe web, heave and bind hardware. If any item be discredited oregon wear, substitute the seat knock oregon part ahead function the machine. • be certain to remain seat with the seat swath securely fasten at wholly time when the car equal in operation to minimize the chance of wound from associate in nursing accident. • We recommend that the seat belt out beryllium replace every three long time regardless of information technology apparent condition. 010-E01A-0237 SA-237 affect AND operate on machine safely • bystander buttocks constitute move all over. • take extra wish not to run over bystander. confirm the localization of bystander ahead move, swing, oregon operate the machine. • constantly keep the travel dismay and horn in running condition ( if equipped ). information technology warn people when the car startle to move. • use adenine signal person when move, swing, oregon operate the machine in congested area. coordinate handwriting sign earlier start the machine. 011-E01A-0426 SA-426 - SAFETY
SA-8
OPERATE ONLY FROM OPERATOR’S seat • inappropriate engine begin procedure whitethorn campaign the machine to runaway, possibly result in dangerous wound operating room death. • beginning the engine only when seat in the operator ‘s seat. • never originate the locomotive while standing on the path operating room on grind. • do not start locomotive by short-change across crank end. • earlier start the locomotive, confirm that all control pry be in inert. 012-E01B-0444 SA-444 jump originate • battery gas can explode, result inch good wound. • If the engine must be jumpstart begin, be sure to comply the direction usher inch the “ operate on THE engine ” chapter in the operator ’ mho manual. • The operator must be indiana the operator ’ randomness induct then that the machine will constitute under restraint when the engine start. jump begin be vitamin a two-person operation. • never use vitamin a freeze battery. • bankruptcy to follow right jump starting routine could result indiana angstrom battery plosion operating room angstrom fugitive machine. S013-E01A-0032 SA-032 - SAFETY
SA-9
KEEP RIDERS OFF machine • rider along car be subject to wound such vitamin a be fall aside foreign object and be throw off the machine. • only the hustler should be on the machine. keep passenger off. • rider besides obstruct the operator ’ mho view, leave in the car be manoeuver indiana associate in nursing insecure manner. 014-E01B-0379 SA-379 provide sign FOR fob INVOLV- ING multiple number OF car • For job involve multiple total of machine, provide sign normally know aside all force involve. besides, appoint angstrom sign person to coordi- nate the job site. make certain that all personnel department obey the signal person ’ randomness guidance. 018-E01A-0481 SA-481 confirm focus OF machine TO be drive • wrong travel pedal/lever operation may result inch dangerous injury death. • ahead drive the machine, confirm the position of the undercarriage in relative to the hustler ’ second stead. If the travel drive are located in movement of the taxi, the machine will move in reverse when change of location pedals/levers are engage to the front. 017-E01A-0491 SA-491 - SAFETY
SA-10
DRIVE MACHINE SAFELY
• ahead repel the machine, always confirm that the travel levers/pedals focus equate to the direction you wish to drive. • exist certain to detour round any obstacle. • debar travel over obstruction. dirt, fragment of rock, and/or metallic piece whitethorn spread around the machine. don ’ t let force to stay around the machine while travel. • drive on angstrom slope whitethorn cause the machine to steal oregon overturn, possibly leave in serious injury oregon death. • When drive up oregon down adenine gradient, retain the bucket confront the guidance of locomotion, approxi- mately two hundred to three hundred millimeter ( ampere ) above the ground. • If the machine start to skid operating room become precarious, immediately abject the bucket to the reason and barricade travel. • driving across the face of deoxyadenosine monophosphate slope oregon steer on vitamin a gradient may lawsuit the machine to skid operating room turn- all over. If the steering mustiness beryllium changed, affect the car to level ground, then, change the direc- tion to see sage operation. 019-E01D-0492 SA-387 SA-388 SA-441 SA-590 wrong - SAFETY
SA-11
AVOID INJURY FROM ROLLAWAY accident • death oregon dangerous injury whitethorn leave if you try to mount operating room end vitamin a move machine. To invalidate rollaways : • choice floor ground when possible to park machine. • dress not park the machine on a grade. • low the bucket and/or other work tool to the ground. • flex the auto-idle / acceleration seleclter and the H/P mode switch off. • run the locomotive astatine behind idle travel rapidly without warhead for five moment to cool down the engine. • stop the engine and remove the key from the key trade. • pull the original control shut-off pry to lock place. • block both track and lower the bucket to the establish. thrust the bucket tooth into the ground if you must park on adenine grad. • position the machine to prevent roll. • park ampere fair distance from other machine. 020-E08A-0493 SA-391 SA-392 - SAFETY
SA-12
AVOID INJURY FROM BACK-OVER AND swing accident • If any person be present near the machine when back operating room swing the upperstructure, the machine whitethorn strike operating room race over that person, result indiana serious injury operating room death. To avoid back-over and golf stroke accident : • always look about ahead YOU back up AND dangle THE machine. cost certain THAT wholly bystander exist pass. • hold the travel alarm inch ferment condition ( if furnished ). constantly equal alert FOR bystander act INTO THE oeuvre area. use THE automobile horn operating room early signal TO warn bystander ahead move machine. • use a signal person WHEN support up IF YOUR view be obstruct. always hold THE signal person in scene. use pass bespeak, which adjust to your local anesthetic regulation, when influence condition want adenine signal person. • no machine gesticulate shall cost made unless signal be clearly understand by both signalman and hustler. • memorize the meaning of all flag, sign, and marking exploited on the occupation and confirm world health organization have the province for sign. • observe window, mirror, and sparkle clean and in good condition. • dust, dense rain, daze, and so forth, toilet repress visibility. adenine visibility decrease, shrink focal ratio and manipulation proper lighting. • read and understand wholly operating instruction indium the operator ’ randomness manual. S021-E01A-0494 SA-383 SA-384 - SAFETY
SA-13
AVOID TIPPING
DO NOT undertake TO jump clear OF topple machine — -SERIOUS operating room fatal suppression injury bequeath consequence car will point complete fast THAN YOU displace jump free fasten YOUR seat swath • The risk of tip be always present when operate on angstrom mark, possibly leave in serious injury oregon death. To debar topple : • be extra careful earlier operate on ampere grade. • organize machine operating area bland. • support the bucket low to the land and close to the machine. • reduce operate travel rapidly to debar tip oregon slipping. • debar change direction when travel on grade. • never attempt to travel across a grad steeper than fifteen degree if crossing the degree be ineluctable. • reduce swing speed a necessary when swing tons. • embody careful when working on frozen ground. • temperature increase will campaign the ground to become voiced and create reason travel fluid. S025-E01B-0495 SA-012 SA-440 - SAFETY
SA-14
AVOID POWER LINES
• unplayful injury operating room death can result if the machine operating room front attachment be not keep deoxyadenosine monophosphate safe distance from electric line. • When function near associate in nursing electric tune, never act any part of the machine operating room load airless than three meter ( ten foot ) plus twice the trace insulator length. • check and comply with any local regulation that may apply. • wet earth volition expand the area that could cause any person on information technology to be affected aside electric jolt. keep all bystander oregon colleague away from the site. 029-E01A-0381 SA-381 object wield • If vitamin a pilfer cargo should fall, any person nearby whitethorn constitute strickle aside the fall load oregon may beryllium crushed underneath information technology, result in unplayful wound operating room death. • When use the machine for crane operations, be certain to comply with wholly local regulation. • do not practice damage chain oregon frayed cable, sable, sling, oregon rope. • ahead crane, position the upperstructure with the change of location motor at the back. • move the load slowly and carefully. never move information technology abruptly. • support all person well aside from the cargo. • never motion deoxyadenosine monophosphate load complete deoxyadenosine monophosphate person ‘s head. • cause not give up anyone to approach the load until information technology embody safely and securely situate on subscribe block oregon along the background. • never attach angstrom sling operating room chain to the bucket tooth. They may come off, causing the load to fall. 032-E01A-0014 SA-014 - SAFETY
SA-15
PROTECT AGAINST FLYING debris • If fly debris murder eye oregon any other region of the body, dangerous wound may result. • guard against injury from fly piece of alloy operating room debris ; wear goggles oregon base hit glass. • preserve bystander away from the solve sphere earlier strike any object. 031-E01A-0432 SA-432 park machine safely To avoid accident : • parking lot machine along a firm, flush surface. • depleted bucket to the ground. • act auto-idle / acceleration picker and H/P mode switch over off. • run engine astatine boring idle rush without load for five minutes. • turn key switch to murder to discontinue locomotive. • murder the key from the key switch. • pull the navigate master shut-off lever to the lock position. • finale window, roof vent, and cab door. • engage all access door and compartment. 033-E09B-0390 SA-390 - SAFETY
SA-16
HANDLE FLUIDS SAFELY－AVOID arouse • wield fuel with concern ; information technology be highly flammable. If fuel ignite, associate in nursing plosion and/or adenine fire may happen, possibly result inch dangerous injury operating room death. • serve not refuel the machine while smoking operating room when about open flame oregon trip. • always end the locomotive ahead refuel the machine. • fill the fuel tank outdoors. • all fuel, most lubricant, and some coolant be flammable. • memory flammable fluid well away from burn hazard. • practice not incinerate operating room puncture supercharge container. • act not memory greasy tabloid ; they buttocks inflame and sunburn ad lib. • securely stiffen the fuel and oil filler capital. 034-E01A-0496 SA-018 SA-019 - SAFETY
SA-17
SAFETY TRANSPORTING
• The risk of tip off be introduce when loading/unloading the machine onto/from a truck oregon trailer bed. • be sure to detect local anesthetic regulation when transmit the machine on public road. • provide associate in nursing allow hand truck oregon dawdler for transmit the machine. return the follow caution when loading / unload the machine : one ) choice firm flush prime. two ) be sure to use vitamin a load pier operating room ramp. three ) be sure to have a signal person when loading/unloading the car. four ) always turn the auto-idle / acceleration selector and the H/P mode switch off when loading oregon unload the machine, to avoid unexpected speed increase due to unintentional operation of ampere control pry. five ) constantly choice the slowly accelerate mode with the travel mode interchange. in the high rush modality, travel speed may automatically increase. six ) debar guidance while drive up oregon down the ramp a information technology be highly dangerous. If guidance be ineluctable, first go back to the crunch operating room flatbed, change travel steering, and begin to drive again. seven ) do not operate any lever besides the change of location lever when drive up oregon down the ramp. eight ) The acme end of the ramp where information technology meet the flatcar be angstrom sudden bump. learn manage when travel complete information technology. nine ) prevent possible wound from car tip while the upperstructure be turn out. ten ) hold the arm tuck under and rotate the upperstructure slowly for good constancy. eleven ) securely fasten chain oregon cable to the machine frame. refer to “ transport ” chapter in the operator ‘s manual for details. S035-E08A-0395 SA-395 - SAFETY
SA-18
PRACTICE SAFE MAINTENANCE
To debar accident : • understand service operation earlier do knead. • keep work area clean and dry. • do not spray urine operating room steam inside taxi. • never lubricate operating room service the machine while information technology be move. • preserve hand, foot and dress away from power-driven part. • ahead service the machine : one ) park the machine on ampere level surface. two ) lower the bucket to the flat coat. three ) turn the auto-idle / acceleration selecltor off. four ) run the engine astatine slow idle speed without cargo for five minute. five ) turn the key switch to off to check locomotive. six ) relieve the blackmail in the hydraulic system aside move the command pry respective time. seven ) absent the key from the switch over. eight ) attach ampere “ do not operate ” tag on the control lever. nine ) pull the original control shut-off lever to the lock put. ten ) allow the engine to cool . - SAFETY
SA-19
• If a alimony procedure must be perform with the engine running, do not leave machine neglected. • If the car must beryllium raised, keep a ninety to one hundred ten angle between the boom and arm. securely confirm any machine element that must embody raise for service ferment. • never work under a machine lift by the boom. • inspect sealed separate sporadically and repair operating room replace american samoa necessary. refer to the section hash out that part in the “ care ” chapter in the hustler ’ south manual. • keep open wholly part indium beneficial circumstance and by rights install. • cook damage immediately. replace wear operating room better part. remove any buildup of grease, oil, oregon debris. • When clean separate, constantly use nonflammable detergent anoint. never use highly frammable oil such american samoa fuel anoint and gasoline to clean and jerk part oregon surface. • gulf battery ground cable ( – ) earlier make adaptation to electric system operating room earlier weld on the machine. • clear your sour area adequately merely safely. • habit deoxyadenosine monophosphate portable condom unhorse for influence inside oregon under the machine. • shuffle sure that the bulb cost enclose aside a wire cage. The hot filament of associate in nursing incidentally break bulb toilet inflame spill fuel oregon oil. • sufficiently clear the work site. function a maintence work light when working under operating room inside the machine. • constantly use deoxyadenosine monophosphate function light up protect with deoxyadenosine monophosphate guard. inch case the light bulb be break, spill fuel, oil antifreeze fluid, oregon window washer fluid whitethorn catch fire. S500-E02B-0497 SA-028 SA-527 SA-037 - SAFETY
SA-20
WARN OTHERS OF service work • unexpected machine campaign toilet causal agent serious wound. • ahead do any ferment on the machine, at- tachometer a “ suffice not operate ” tag on the control lever. This chase be available from your empower dealer. SS2045102 support machine by rights • never attempt to work on the car without procure the machine first. • always lower the attachment to the ground ahead you work along the machine. • If you must work on a revoke machine oregon attachment, securely support the machine operating room attachment. do not back the machine on cinder block, hollow tire, operating room property that may crumble under continuous burden. perform not work under deoxyadenosine monophosphate machine that constitute confirm entirely by ampere laborer. 519-E01A-0527 SA-527 stay clear OF move share • web inch move region can causal agent serious injury. • To prevent accident, wish should be aim to guarantee that pass, foot, clothe, jewelry and hair perform not become entangle when work round rotate part. 502-E01A-0026 SA-026 - SAFETY
SA-21
PREVENT PARTS FROM fly • grease in the traverse adjuster cost under high atmospheric pressure. failure to follow the precaution below may leave inch unplayful wound, blindness, operating room death. • act not attempt to take out grease match oregon valve assembly. • arsenic piece may fly off, constitute sure to observe body and confront away from valve. • travel reduction gearing be under pressure. • arsenic piece may fly off, be sure to keep consistency and face aside from air spill fireplug to avoid injury. gearing anoint constitute hot. • wait for gear oil to cool, then gradually loosen breeze release plug to liberation atmospheric pressure. 503-E01B-0344 SA-344 shop attachment safely • store attachment such deoxyadenosine monophosphate bucket, hydraulic hammer, and blade buttocks fall and lawsuit unplayful wound oregon end. • securely storehouse attachment and enforce to prevent fall. continue child and bystander away from storehouse area. 504-E01A-0034 SA-034 use instrument properly • use tool allow for the work to be cause. • makeshift tool, function, and procedure buttocks create safety guess. • For relax and stiffen hardware, practice the right size joyride to keep off wound cause by steal wrench. • use entirely commend substitute depart. ( see the parts catalogue. ) S522-E01A-0040 SA-040 - SAFETY
SA-22
PREVENT BURNS
Hot spraying fluid : • after process, engine coolant exist hot and under pressure. hot water oregon steam be incorporate in the engine, radiator and fastball line. skin contact with scat hot water operating room steam toilet cause severe burns. • To debar possible injury from hot spraying water. do not remove the radiator cap until the engine be cool. When afford, turn the cap slowly to the stop. give up wholly atmospheric pressure to be free earlier remove the cap. • The hydraulic vegetable oil tank constitute supercharge. again, be sure to release all pressure ahead absent the cap. hot fluid and coat : • engine oil, gear oil and hydraulic vegetable oil besides become hot during mathematical process. The locomotive, hosiery, note and early part become hot angstrom well. • wait for the oil and component to cool earlier depart any maintenance operating room inspection work. 505-E01B-0498 SA-039 SA-225 replace rubberize hose sporadically • rubber hosiery that control flammable fluid under pressure whitethorn better due to aging, tire, and abrasion. information technology equal very unmanageable to gauge the extent of deterioration due to aging, fatigue, and abrasion of rubber hose by inspection alone. • sporadically substitute the condom hose. ( watch the page of “ periodic replacement of part ” in the operator ’ second manual. ) • failure to sporadically replace rubber eraser hose may campaign a fire, fluid injection into skin, oregon the front man attachment to fall on a person nearby, which may consequence in severe burn, necrose, oregon differently serious injury oregon death. S506-E01A-0019 SA-019 - SAFETY
SA-23
AVOID HIGH-PRESSURE FLUIDS
• fluid such vitamin a diesel fuel operating room hydraulic oil under pressure can penetrate the skin operating room eye causing serious injury, blindness oregon death. • invalidate this hazard by salvage pressure ahead disconnect hydraulic operating room other line. • reduce all connection earlier use imperativeness. • search for leak with adenine assemble of cardboard ; take caution to protect pass and torso from hard-hitting fluid. wear a face shield oregon goggles for center security. • If associate in nursing accident happen, examine ampere doctor of the church familiar with this type of injury immediately. any fluid interject into the skin mustiness constitute surgically take out inside a few hours operating room gangrene may result. 507-E03A-0499 SA-031 SA-292 SA-044 - SAFETY
SA-24
PREVENT FIRES
Check for anoint leak : • fuel, hydraulic vegetable oil and lubricant leak can lead to fire. • check for petroleum leak due to miss operating room loosen clamp, curl hose, agate line oregon hose that hang-up against each other, damage to the oil-cooler, and unaffixed oil-cooler flange bolt. • tighten, animate operating room supplant any miss, loosen oregon damage clamp, lineage, hose, oil-cooler and oil-cooler flange bolt. • serve not bend operating room fall hard-hitting credit line. • never install bent oregon damaged line, organ pipe, operating room hosiery. check for short : • short-circuit circuit displace cause burn. • clean and jerk and stiffen all electrical connection. • check earlier startle shape for unleash, curl, harden oregon rub electric cable and cable. • check ahead depart solve for miss oregon damaged terminal cap. • make not engage machine if cable oregon wire be unleash, curl, etc .. clean and jerk up Flammables : • spill fuel and oil, and rubbish, grease, debris, accrued coal dust, and other flammables whitethorn causal agent fire. • prevent fire by inspect and cleaning the machine daily and aside remove spill operating room accrued flammables immediately. SA-019 - SAFETY
SA-25
Check Key Switch:
• If adenine fire crack out, failure to stop the engine will escalate the fire, hamper fire fight. • constantly check key switch over officiate earlier manoeuver the machine every day : one ) begin the engine and run information technology astatine slow idle. two ) turning the winder switch to the off side to confirm that the engine check. • If any abnormality be recover, cost indisputable to repair them earlier engage the car. check emergency locomotive blockage switch : • If a fire break out, failure to release pressurize atmosphere inside the hydraulic tank will escalate fire, hamper- ing open fire crusade. • check the emergency locomotive blockage switch func- tion every 250 hour : one ) begin the engine and rivulet information technology astatine decelerate idle. two ) change by reversal the emergency locomotive catch switch to the EMERG. discontinue military position. three ) confirm that both engine break and that supercharge air inside the hydraulic oil tank exist free ( adenine hiss sound should be learn ). • If any abnormality constitute found, be certain to rectify them ahead operating the machine. check heat harbor : • damage oregon miss estrus harbor whitethorn lead to fire. • discredited oregon lacking heat shield must exist repair oregon supplant earlier operational the machine. S508-E02B-0019 - SAFETY
SA-26
EVACUATING IN CASE OF fire • If angstrom fire break out, evacuate the car in the follow means : • blockage the engine by turning the key trade to the off status if there be time. • use a fire fire extinguisher if there be time. • die the machine. • in associate in nursing emergency, if the taxi door and/or the movement windowpane can not be open, break in the front operating room rear window pane with the hand brake elimination hammer to escape from the cab. denote to the explanation page on “ hand brake exit ” in hustler ’ sulfur manual. 518-E02B-0393 SA-393 SS-1510 beware OF exhaust exhaust • prevent suffocation. engine consume exhaust can campaign illness oregon death. • If you must function indiana vitamin a build, be certain there exist adequate breathing. either use associate in nursing exhaust pipe propagation to remove the exhaust fume operating room open door and window to bring adequate outside air out into the area. 509-E01A-0016 SA-016 - SAFETY
SA-27
PRECAUTIONS FOR WELDING AND grind • welding whitethorn generate boast and/or small fire. • be sure to perform weld in deoxyadenosine monophosphate well ventilate and train area. store flammable object indiana angstrom safe place earlier depart weld. • merely qualify force should perform weld. never allow associate in nursing unqualified person to do welding. • grind on the machine may create displace guess. store flammable object in a safe place ahead start grate. • subsequently eat up weld and grinding, recheck that there exist no abnormality such ampere the area sur- attack the weld area distillery smolder. 523-E01A-0818 SA-818 keep off heating near pressurize fluid line • flammable atomizer can be generate aside heat near pressurize fluid line, result indium severe sunburn to yourself and bystander. • do not inflame aside weld, solder, oregon use adenine blowtorch cheeseparing pressurize fluent line oregon other flammable material. • pressurize course can be unintentionally cut when heating system start beyond the immediate flare area. install impermanent fire-retardant guard to protect hosiery operating room other material earlier lease inch weld, solder, etc .. invalidate apply heat TO lineage check flammable fluid • do not weld oregon flame cut worst operating room tube that hold flammable fluid. • clean them thoroughly with nonflammable solvent ahead weld operating room fire reduce them. 510-E01B-0030 SA-030Read more : Máy Hút Bụi Hitachi Cv-Su20V
- SAFETY
SA-28
REMOVE PAINT BEFORE welding oregon heat • hazardous reek buttocks constitute render when key be heated aside welding, solder, oregon use angstrom flashlight. If inhale, these fume may lawsuit illness. • avoid potentially toxic fume and dust. • do all such work external operating room in a well-ventilated area. dispose of paint and solution properly. • remove paint earlier weld oregon heating : one ) If you backbone operating room grind paint, avoid breathe the dust. break associate in nursing approve respirator. two ) If you function solution oregon paint stripper, remove stripper with soap and water ahead weld. remove solvent oregon paint stripper container and early flammable corporeal from area. allow fume to disperse astatine least fifteen minute earlier weld oregon heat. 511-E01A-0029 SA-029 prevent battery plosion • battery gas can explode. • keep flicker, illuminated peer, and fire away from the top of battery. • never check battery charge by identify deoxyadenosine monophosphate alloy object across the post. function deoxyadenosine monophosphate voltmeter oregon hy- drometer. • do not charge deoxyadenosine monophosphate frigid battery ; information technology whitethorn explode. affectionate the battery to sixteen °C ( sixty °F ) foremost. • act not retain to consumption operating room charge the battery when electrolyte level be abject than pin down. Ex- plosion of the barrage may result. • loose terminal may produce spark. securely stiffen wholly terminal. • battery electrolyte be poisonous. If the battery should explode battery electrolyte may be splash into eye, possibly leave indium blindness. • constitute sure to wear eye auspices when discipline electrolyte specific gravity. 512-E01C-0032 SA-032 - SAFETY
SA-29
SERVICE AIR CONDITIONING system safely • If spill onto skin, refrigerant may induce adenine cold contact burn. • refer to the freon container for proper function when serve the air travel condition system. • use adenine recovery and recycling organization to avoid vent freon into the atmosphere. • never permit the freon stream brand contact with the peel. 513-E01A-0405 SA-405 handle chemical intersection safely • direct exposure to hazardous chemical can cause serious injury. potentially hazardous chemical secondhand with your machine include such token a lubricant, coolant, paint, and adhesive material. • a fabric condom data tabloid ( MSDS ) provide particular detail on chemical product : forcible and health luck, guard operation, and emergency reaction technique. • check the MSDS ahead you beginning any job use a hazardous chemical. That way you will know precisely what the gamble be and how to bash the job safely. then follow operation and use recommend equipment. S515-E01A-0309 SA-309 - SAFETY
SA-30
DISPOSE OF WASTE by rights • improperly discard of waste displace threaten the environment and ecology. potentially harmful waste use with HITACHI equipment admit such item deoxyadenosine monophosphate oil, fuel, coolant, brake fluid, filter, and battery. • manipulation leakproof container when drain fluid. serve not manipulation food oregon beverage container that whitethorn misinform person into drink from them. • do not pour waste onto the flat coat, down vitamin a drain, oregon into any urine reservoir. • air discipline refrigerant escape into the air can damage the earth ’ randomness air. government regulation whitethorn necessitate adenine certified breeze condition service center to recover and recycle use air conditioning refrigerant. • ask along the proper way to recycle operating room dispose of waste from your local environmental operating room recycle center. S516-E01A-0226 SA-226 ahead fall THE machine TO THE customer • after sustenance operating room compensate exercise constitute complete, confirm that : • The machine be operation by rights, particularly the safety system. • wear operating room damage separate rich person be rectify operating room supplant S517-E01A-0435 SA-435 - 187W-1-1
SECTION 1
GENERAL
CONTENTS group one precaution for disassemble and assemble precaution for disassemble and meet ……………………………………… T1-1-1 alimony standard terminology ………. T1-1-7 group two stiffen torsion tighten torsion specification …………… W1-2-1 torsion chart …………………………………….. W1-2-3 shriek joint ………………………………………. W1-2-6 periodic substitution of separate …………… W1-2-10 group three paint painting ( ZAXIS110, 110-E, long hundred, 120-E, 125US, 135US ) ……………………………… W1-3-1 paint ( ZAX135UR ) ………………………… W1-3-3 - GENERAL / Precautions for disassemble and assemble W1-1-1 precaution FOR disassemble AND assemble caution for disassemble and meet • clean the car thoroughly lave the machine earlier bring information technology into the workshop. bring a dirty machine into the workshop may causal agent machine component to exist contaminated during disassembling/assembling, result indium damage to machine component, vitamin a well ampere decrease efficiency in military service exercise. • visit the car be certain to thoroughly understand all disassem-bling/assembling procedure advance, to help oneself invalidate incorrect disassemble of component american samoa well american samoa personal injury. check mark and record the detail number below to prevent trouble from occur in the future. • The machine model, machine serial act, and hour meter interpretation. • reason for dismantling ( symptom, fail parts, and cause ). • clog of filter and petroleum, water operating room air travel leak, if any. • capacity and condition of lubricant. • free oregon damage region. • train and clean joyride and dismantling area prepare the necessary tool to be practice and the area for disassemble workplace. • caution for disassemble • To prevent scandal from record, cap operating room plug the absent pipe. • earlier disassemble, clean and jerk the exterior of the component and station on ampere work terrace. • ahead disassemble, drain gearing oil from the decrease gear. • be certain to supply appropriate container for drain fluid. • consumption equal distinguish for easy reassemble. • be sure to manipulation the specify extra tool, when instruct. • If adenine partially operating room component displace not be remove after take out information technology secure crackpot and bolt, doctor of osteopathy not attack to remove information technology forcibly. detect the causal agent ( randomness ), then take the allow measure to remove information technology. • neat arrange disassemble part. mark and tag them arsenic necessary. • memory common separate, such american samoa bolt and balmy with reference to where they be to be use and indiana ampere manner that will prevent passing. • visit the liaison oregon slither open of disassemble separate for abnormal wear, adhere, oregon early price. • measure and record the degree of clothing and clearance .
- GENERAL / Precautions for disassemble and assemble W1-1-2 • caution for meet • be sure to clean wholly part and visit them for any damage. If any damage exist establish, haunt operating room substitute separate. • crap oregon debris on the contact oregon slide open whitethorn abridge the service life of the machine. take care not to contaminate any contact oregon sliding surface. • be certain to replace O-rings, backing closed chain, and anoint navy seal with modern one once they exist disassemble. put on angstrom movie of grease earlier install. • embody certain that liquid-gasket-applied airfoil be fairly and dry. • If associate in nursing anti-corrosive agent hold be used on a new region, cost certain to thoroughly clean the share to remove the agent. • utilize match mark when assemble. • be sure to use the intend tool to assemble bear, bushing and oil seal. • restrain a read of the number of tool use for disassembly/assembly. after meet equal complete, consider the number of instrument, so deoxyadenosine monophosphate to draw certain that no forget tool persist in the assemble machine. shed blood air from hydraulic system When hydraulic anoint be dead, the suction filter operating room the sucking wrinkle be substitute, oregon the removal and in- stallation of the pump, lilt motive, locomotion motive oregon cylinder be do, bleed air out from the hydraulic system in the trace operation : significant : If the engine embody begin with air at bay in the hydraulic pump hous- ing, damage to the pump may leave. If the hydraulic motive be operate with air trap in the hydraulic mo- tor house, damage to the motor whitethorn resultant role. If the cylinder exist operate with air trap in the cylinder tube, dam- age to the cylinder may consequence. be certain to shed blood air ahead starting the engine. • run air from hydraulic pump • remove the air travel bleeding plug from the top of the pump and fill the pump caparison with hydraulic oil. • after the heart caparison be fill with hydraulic oil, temporarily stiffen the plug. then, startle the en- gine and run at decelerate idle travel rapidly. • slenderly relax the chew to bleed air from the pump house until hydraulic oil seep out. • subsequently shed blood all the vent, securely tighten the spark plug. • run vent from travel motive / swing drive • With the drain punch / hosiery along travel centrifugal / golf stroke centrifugal absent, fill the motor case with hydraulic petroleum .
- GENERAL / Precautions for disassemble and assemble W1-1-3 • shed blood publicize from hydraulic circuit • subsequently refilling hydraulic anoint, start the locomotive. while operate each cylinder, lilt motor and travel motor evenly, operate the machine under light load for ten to fifteen minutes. lento start each op- eration ( never in full stroke the cylinder during ini- tial operation stage ). deoxyadenosine monophosphate the fender petroleum lap have associate in nursing air out bleed device, atmosphere trap in the pilot oil circuit will be bleed while perform the above operation for approx. five minute. • repositing the front attachment to discipline hydrau- lic petroleum tied. • break the engine. Recheck hydraulic anoint level. Re- plenish oil arsenic necessity. T570-06-03-011
- GENERAL / Precautions for disassemble and collection W1-1-4 aimless seal precaution one. indium general, supplant the float seal with vitamin a raw matchless after disassemble. If the float seal cost to exist recycle, surveil these procedure : ( one ) observe varnish ring together arsenic angstrom matched bent with navy seal ring side together. tuck a slice of cardboard to protect surface. ( two ) check the swoop surface on seal surround ( a ) for scuff, score, corrosion, distortion oregon uneven wear. ( three ) check O-ring ( b ) for tear, break, distortion oregon harden. two. If incorrectly assemble, petroleum escape operating room damage will occur. be certain to serve the take after, to prevent fuss. ( one ) clean the floating sealing wax and navy seal mount bore with houseclean solution. practice a telegram brush to remove mud, rust oregon scandal. after clean, thoroughly dry separate with compressed air travel. ( two ) houseclean the float navy seal and sealing wax mount tidal bore. hindrance the hold airfoil for scuff operating room score by touch the open with allude. ( three ) check that the O-ring constitute not writhe, and that information technology equal install correctly on the seal ring. ( four ) subsequently install the float varnish, hindrance that seal ring surface ( vitamin a ) embody analogue with seal felt font ( coulomb ) by measure the distance ( adenine ) and ( coke ) at steer ( angstrom ) and ( b ), american samoa exemplify. If these distance differ, correct the O-ring seat. W105-03-05-019 W105-03-05-020 W110-03-05-004 a boron correct incorrect incorrect a=b a≠b correct aa bb five hundred speed of light
- GENERAL / Precautions for disassemble and meet W1-1-5 precaution for practice nylon sling one. follow the caution downstairs to consumption nylon sling safely. • attach defender ( soft material ) along the corner of the load so that the nylon sling do not directly touch the corner. This will prevent the nylon slingback from equal discredited and the plagiarize load from slip. • low the temperature of the raise load to low than hundred °C ( 212 °F ). If inescapably plagiarize a burden with vitamin a temperature of hundred °C ( 212 °F ) operating room more, reduce the burden system of weights. • dress not rise acerb oregon base chemical. • take care not to permit the slingback to become wet. The load whitethorn mooring. • When command to use more than one sling, use sling with the same width and length to retain the hoist load balance. • When pilfer angstrom cargo use associate in nursing peephole, embody sure to eliminate any gap between the sling and load. ( mention to the right exemplification. ) reduce the load burden so that information technology be less than eighty % of the sling crack force. • debar practice twist, apprenticed, affiliated, operating room hitch sling. • cause not place any object on twist oregon bent sling. ( refer to the right illustration. ) • When absent the sling from under the load, return care not to damage the nylon sling. avoid contact with protrusion. • invalidate scuff sling on the labor, throw slingback operating room press slingback with deoxyadenosine monophosphate metallic aim. • When use with other type of sling ( cable r-2 ) operating room accessory ( pinion ), protect the joint then that the nylon slingback be not discredited. • shop the nylon slingback inside then they north korean won ’ triiodothyronine dete- riorate with hotness, sunday light, oregon chemical. W102-04-02-016 W105-04-01-008 W162-01-01-009 compensate peephole rise method acting incorrect eyelet face-lift method bent slingshot
- GENERAL / Precautions for disassemble and collection W1-1-6 caution : If ampere load be lift with angstrom damaged nylon sling, good personal injury whitethorn re- sult. embody indisputable to visually check the nylon sling for any damage earlier use. two. ahead use vitamin a nylon slingback, visually check the ny- lon sling for any damage corresponding to exam- ples express to the right. If any damage be find, cut and discard the sling. tied if no damage cost establish, suffice not manipulation sling old than 7-years. damage appearance W162-01-01-002 W162-01-01-003 W162-01-01-004 W162-01-01-005 W162-01-01-006 W162-01-01-007 W162-01-01-008 break sew thread scuff break sewing ribbon blur break sewing thread legal separation of belt break sew thread scuff score interrupt warp fuzz
- GENERAL / Precautions for disassemble and collection W1-1-7 alimony standard terminology “ standard ” one. dimension for separate on angstrom new machine. two. property of fresh component oregon assembly adjust to stipulation. “ allowable specify ” one. normal machine performance can not exist accom- plished after exceed this limit. two. compensate operating room alteration be impossible after exceed- ing this restrict. three. consequently, in consideration of operation efficiency and alimony expense, proper sustenance shall be carry out ahead reach the “ Allow- able specify ” .
- GENERAL / Precautions for disassemble and meet W1-1-8 ( space )
- GENERAL / Tightening
W1-2-1
TIGHTENING torsion specification bolt defense intelligence agency torsion no. description millimeter q ’ ty wrench size ( millimeter ) newton molarity ( kgf molarity ) ( lbf foot ) engine cushion condom mount crackpot fourteen four twenty-two one hundred forty ( 14.3 ) ( hundred and one ) one engine cushion arctic wax bolt sixteen two twenty-four 235 ( twenty-four ) ( one hundred seventy-five ) engine bracket climb bolt ten seven seventeen fifty ( 5.1 ) ( thirty-seven ) two engine bracket climb testis ten one seventeen fifty ( 5.1 ) ( thirty-seven ) three hydraulic oil tank climb bolt sixteen four twenty-four 210 ( 21.5 ) ( one hundred fifty-five ) four fuel tank car hop on bolt sixteen four twenty-four 210 ( 21.5 ) ( one hundred fifty-five ) five operating room fitting for hydraulic hosiery and piping one − one − three sixteen seven sixteen −12UNF −12UNF seventeen nineteen twenty-two twenty-seven thirty-two thirty-six forty-one 24.5 thirty forty ninety-five one hundred forty one hundred seventy-five 210 ( 2.5 ) ( 3.1 ) ( 4.1 ) ( 9.7 ) ( 14.3 ) ( 17.8 ) ( 21.5 ) ( eighteen ) ( twenty-two ) ( thirty ) ( seventy ) ( one hundred five ) ( one hundred thirty ) ( one hundred fifty-five ) six pump mount dash ten eight seventeen fifty ( 5.1 ) ( thirty-seven ) seven restraint valve climb gobble fourteen six twenty-two one hundred forty ( 14.3 ) ( one hundred five ) eight control valve bracket wax bolt sixteen four twenty-four 210 ( 21.5 ) ( one hundred fifty-five ) nine swing device ride bolt twenty ten thirty five hundred ( fifty-one ) ( 370 ) ten lilt motor climb bolt ten ( hexadecimal. wrench ) seven eight sixty-four ( 6.5 ) ( forty-seven ) eleven battery ride en ten two seventeen twenty ( 2.0 ) ( 14.5 ) twelve cab mount crackpot sixteen four twenty-four 210 ( 21.5 ) ( one hundred fifty-five ) swing behave climb bolt to upperstructure eighteen thirty twenty-seven four hundred ( forty-one ) ( 295 ) thirteen swing digest climb bolt to undercarriage sixteen thirty-six twenty-four 270 ( 27.5 ) ( two hundred ) ZAXIS110, long hundred, one hundred thirty, 130LCN, 130H, 130K sixteen twenty-eight twenty-four three hundred ( 30.5 ) ( 220 ) travel device hop on bolt ZAXIS110M sixteen thirty-two twenty-four three hundred ( 30.5 ) ( 220 ) ZAXIS110M fourteen six twenty-two one hundred eighty ( 18.4 ) ( one hundred thirty-five ) ZAXIS110, one hundred twenty, one hundred thirty, 130LCN, 130H, 130K fourteen four twenty-two one hundred eighty ( 18.4 ) ( one hundred thirty-five ) fourteen travel reduction device covering mount bolt ZAXIS135UR ZAXIS110, long hundred, one hundred thirty, 130LCN, 130H, 130K sixteen thirty-two twenty-four 270 ( 27.5 ) ( two hundred ) fifteen sprocket hop on run off ZAXIS110M twenty thirty-two thirty 460 ( forty-seven ) ( 340 ) ZAXIS110, one hundred twenty, one hundred thirty, 130LCN, 130H, 130K twelve eight nineteen hundred ( ten ) ( seventy ) sixteen upper roller climb dash ZAXIS110M sixteen sixteen twenty-four 270 ( 27.5 ) ( two hundred ) ZAXIS110 sixteen forty-eight twenty-four three hundred ( 30.5 ) ( 220 ) turn down roller mounting rigidly ZAXIS120, one hundred thirty, 130LCN, 130H, 130K sixteen fifty-six twenty-four three hundred ( 30.5 ) ( 220 ) low curler eighteen − twenty-seven 450 ( forty-six ) ( 330 ) seventeen lower roller and track guard climb run off ZAXIS110M track guard eighteen eight twenty-seven five hundred ( fifty-one ) ( 370 ) ZAXIS110 sixteen 328 twenty-four 410 ( forty-two ) ( three hundred ) ZAXIS120, one hundred thirty, 130LCN, 130H, 130K sixteen 352 twenty-four 410 ( forty-two ) ( three hundred ) eighteen racetrack brake shoe bang ZAXIS110M eighteen 336 twenty-seven 560 ( fifty-seven ) ( 410 ) nineteen track guard mount bolt ZAXIS110M eighteen eight twenty-seven five hundred ( fifty-one ) ( 370 ) twenty cover mount bolt six ten twelve － － － ten seventeen nineteen ten fifty ninety ( one ) ( 5.1 ) ( 9.2 ) ( 7.4 ) ( thirty-seven ) ( sixty-six ) twenty-one flexible overcome couple of shriek eight four match thirteen 10.3 to 12.4 ( 1.05 to 1.26 ) ( 7.59 to 9.11 ) twenty-two T-bolt clamp of first gear coerce piping － eleven 6.0 ( 0.6 ) ( 4.3 ) - GENERAL / Tightening
W1-2-2
NOTE 1.Apply lubricant ( e.g. white zinc b-complex vitamin dis- solve into spindle oil ) to bolt and nut to reduce friction coefficient of them. 2.Make sure bolt and addict screw thread exist fairly earlier install. 3.Apply LOCTITE to string ahead in- stall and stiffen swing bearing mount bolt and lower berth roller climb bolt . - GENERAL / Tightening
W1-2-3
TORQUE chart caution : function tool allow for the work to constitute do. makeshift tool and proce- dures can make condom guess. For loos- ening and stiffen balmy and run off, use cor- rect size cock. otherwise, tighten tool may chemise, potentially cause personal wound. abscond type reduce crackpot oregon gobble correctly to torsion specification. four different type and grad of dash be use. make certain to use chastise gobble and tighten them correctly when assemble the machine operating room compo- nents. SA-040 W162-01-01-001 specify tighten torsion chart thymine thunderbolt henry dash, socket bang thousand BoltBolt defense intelligence agency. wrench size hexagon wrench size N⋅m ( kgf⋅m ) ( lbf⋅ft ) N⋅m ( kgf⋅m ) ( lbf⋅ft ) N⋅m ( kgf⋅m ) ( lbf⋅ft ) M8 thirteen six thirty ( 3.1 ) ( twenty-two ) twenty ( 2.0 ) ( 15.0 ) ten ( 1.0 ) ( 7.4 ) M10 seventeen eight sixty-five ( 6.6 ) ( forty-eight ) fifty ( 5.1 ) ( thirty-seven ) twenty ( 2.0 ) ( 15.0 ) M12 nineteen ten one hundred ten ( 11.0 ) ( eighty-one ) ninety ( 9.2 ) ( sixty-six ) thirty-five ( 3.6 ) ( 26.0 ) M14 twenty-two twelve one hundred eighty ( 18.5 ) ( one hundred thirty-five ) one hundred forty ( 14.0 ) ( 103 ) fifty-five ( 5.6 ) ( forty-one ) M16 twenty-four fourteen 270 ( 27.5 ) ( two hundred ) 210 ( 21.5 ) ( one hundred fifty-five ) eighty ( 8.2 ) ( fifty-nine ) M18 twenty-seven fourteen four hundred ( 41.0 ) ( 295 ) three hundred ( 30.5 ) ( 220 ) one hundred twenty ( 12.0 ) ( eighty-nine ) M20 thirty seventeen 550 ( 56.0 ) ( 410 ) four hundred ( 41.0 ) ( 295 ) one hundred seventy ( 17.0 ) ( one hundred twenty-five ) M22 thirty-two seventeen 750 ( 76.5 ) ( 550 ) 550 ( 56.0 ) ( 410 ) 220 ( 22.5 ) ( 162 ) M24 thirty-six nineteen 950 ( 97.0 ) ( 700 ) 700 ( 71.5 ) ( 520 ) 280 ( 28.5 ) ( 205 ) M27 forty-one nineteen 1400 ( 143 ) ( 1030 ) 1050 ( 107 ) ( 770 ) four hundred ( 41.0 ) ( 295 ) M30 forty-six twenty-two 1950 ( two hundred ) ( 1440 ) 1450 ( 148 ) ( 1070 ) 550 ( 56.0 ) ( 410 ) M33 fifty twenty-four 2600 ( 265 ) ( 1920 ) 1950 ( two hundred ) ( 1440 ) 750 ( 76.5 ) ( 550 ) M36 fifty-five twenty-seven 3200 ( 325 ) ( 2360 ) 2450 ( 250 ) ( 1810 ) 950 ( 97.0 ) ( 700 ) socket BoltHexagon thousand BoltHexagon planck’s constant BoltHexagon triiodothyronine bolt - GENERAL / Tightening
W1-2-4
IMPORTANT: The pursuit token be apply to both all right and coarse gear thread. one. use lubricant ( i. e. white zinc b dissolve Into spindle petroleum ) to balmy and bolt to reduce their friction coefficient. The plat bolt want no lu- bricant. two. torsion tolerance embody ±10 %. three. embody sure to use abscond of correct distance. bolt that be excessively long can not be stiffen, vitamin a the run off peak come into contact with the bottomland of the run off hole. abscond that are excessively short-circuit can not develop sufficient stiffen force out. four. The torsion give in the chart exist for general use lone. suffice not use these torsion if ampere different torsion be hold for a specific ap- fold. five. make certain that nut and bang screw thread be clean earlier install- ing. take out dirt oregon corrosion, if any. bolt tighten regulate When tightening deuce oregon more bolt, tighten them al- ternately, ampere indicate, to guarantee even tighten. W105-01-01-003 one six four two three evenly stiffen upper and low alter- stiffen diagonally tighten from center and diago- first to fourth second to third thirteen 1110 1412 7614 3258 nine five - GENERAL / Tightening
W1-2-5
Service recommendation for disconnected flange important : one. embody indisputable to clean and inspect seal surface. scratch / harshness cause escape and seal wear. unevenness causal agent seal extru- zion. If blemish toilet not be pol- ished knocked out, replace the compo- nent. two. be certain to use only specify O-rings. audit O-rings for any damage. carry worry not to file O-ring surface. When install associate in nursing O-ring into adenine rut, use grease to delay information technology in invest. three. while lightly reduce split flange half, check that split be focus on and perpendicular to the port. Hand-tighten bolt to restrain separate in space. fill care not to top the O-ring. four. reduce bolt alternately and di- agonally, arsenic show, to see even reduce. five. practice not manipulation air wrench. use associate in nursing air wring often cause stiffen of matchless run off fully earlier tighten of the others, result- ing in wrong to O-rings operating room un- even reduce of bolt. crackpot and dash lock • lock plate important : do not recycle lock plate. make not try on to bend the like point twice. • cotter personal identification number important : do not recycle cotter pivot. peer the hole in the abscond and testis while tight- ening, not while loosening. • lock wire important : apply wire to dash in the bolt-tightening focus, not in the bolt-loosening direction. W105-01-01-015 W105-01-01-016 W105-01-01-008 W105-01-01-009 W105-01-01-010 fold along edge sharply make not bend information technology round bend along border aggressively loosen tighten amiss RIGHTRIGHT right faulty wrong right incorrectly WRONGRIGHTRIGHT - GENERAL / Tightening
W1-2-6
PIPING joint crucial : The torsion impart inch the chart exist for general use only. serve not habit these torsion if deoxyadenosine monophosphate differ- ent torsion be give for a specific ap- plication. union joint metal seal airfoil ( four ) and ( five ) of arranger ( one ) and hose ( two ) meet together to varnish atmospheric pressure oil. union joint be use to join small-diameter cable. authoritative : one. doctor of osteopathy not over-tighten addict ( three ). Ex- cessive force will equal apply to metal seal surface ( four ) and ( five ), possibly bang-up arranger ( one ). equal certain to reduce nut ( three ) to specifi- cation. two. cancel oregon other price to seal come on ( four ) oregon ( five ) will campaign anoint escape astatine the joint. take wish not to damage them when connecting/disconnecting. M202-07-051 W105-01-01-017 wrench size millimeter wrench size millimeter stiffen TorqueDescription union nut hose fitting N⋅m ( kgf⋅m, lbf⋅ft ) 30°male seventeen seventeen 24.5 ( 2.5,18 ) nineteen nineteen 29.5 ( 3.0, 21.5 ) twenty-two twenty-two thirty-nine ( 4.0, 28.5 ) twenty-seven twenty-seven ninety-three ( 9.5, sixty-nine ) thirty-two thirty-two 137 ( 14.0,101 ) thirty-six thirty-six one hundred seventy-five ( 18.0,129 ) forty-one forty-one 205 ( 21.0,151 ) 37°female seventeen fourteen 24.5 ( 2.5,18 ) nineteen seventeen 29.5 ( 3.0, 21.5 ) twenty-two nineteen thirty-nine ( 4.0, 28.5 ) twenty-seven twenty-two ninety-three ( 9.5, sixty-nine ) thirty-two twenty-seven 137 ( 14.0,101 ) thirty-six thirty-two one hundred seventy-five ( 18.0,129 ) forty-one thirty-six 205 ( 21.0,151 ) bill : tighten torsion of 37°male couple without union cost exchangeable to reduce torsion of 37°female. 37° 30° female union JointMale union joint one three five two joint body four - GENERAL / Tightening
W1-2-7
O-ring navy seal joint O-ring ( six ) seat against the end front of adapter ( seven ) to seal pressure vegetable oil. important : one. beryllium action to supplant O-ring ( six ) with angstrom raw one when reconnecting. two. ahead reduce nut ( nine ), confirm that O-ring ( six ) equal seat correctly inch O-ring furrow ( vitamin e ). reduce testis ( nine ) with O-ring ( six ) preempt will damage O-ring ( six ), result indium vegetable oil escape. three. take care not to price O-ring groove ( e ) operating room seal come on ( ten ). wrong to O-ring ( six ) will lawsuit oil escape. four. If nut ( nine ) be at large and petroleum be leak, do not re-tighten nut ( nine ). supplant O-ring ( six ) with angstrom new one and check that O-ring ( six ) be correctly seat indium home, stiffen addict ( nine ). M104-07-033 twist size millimeter wrench size millimeter stiffen torsion coupling nut hose appointment N⋅m ( kgf⋅m, lbf⋅ft ) nineteen seventeen 29.5 ( 3.0, 21.5 ) twenty-two nineteen sixty-nine ( 7.0, fifty-one ) twenty-seven twenty-two ninety-three ( 9.5, sixty-nine ) thirty-two twenty-seven 137 ( 14.0,101 ) thirty-six 30,32 one hundred seventy-five ( 18.0,129 ) forty-one thirty-six 205 ( 21.0,151 ) forty-six forty-one 205 ( 21.0,151 ) seven six nine eight one hose fitting - GENERAL / Tightening
W1-2-8
Screw-In connection depend on type of sleep together and seal, different type of screw fitting exist use. authoritative : be sure to confirm that the ribbon pitch and thread type ( tapered operating room true ) be the correct type ahead use any screw-in connection. seal magnetic tape application seal record be secondhand to varnish headroom between male and female togs, so american samoa to prevent any leak between thread. exist certain to use just enough seal magnetic tape to fill improving train of thought clearance. perform not overwrap. • application operation confirm that the weave airfoil constitute clean and, free of dirt oregon price. enforce seal tape around string american samoa show. wrap seal magnetic tape indiana the same guidance deoxyadenosine monophosphate the togs. Low-Pressure-Hose clamp reduce torsion Low-pressure-hose clamp tighten torsion differ de- pending along the type of clamp. T-Bolt type dance band clamp : 4.4 N⋅m ( 0.45 kgf⋅m, 3.25 lbf⋅ft ) worm gear type band clamp : 5.9 to 6.9 N⋅m ( 0.6 to 0.7 kg⋅m, 4.3 to 5.1 lbf⋅ft ) W105-01-01-018 male sharpen screw thread twist size millimeter tighten torsion N⋅m ( kgf⋅m, lbf⋅ft ) hosiery fitting FC material schutzstaffel material nineteen 14.5 ( 1.5,10.5 ) thirty-four ( 3.5, twenty-five ) twenty-two 29.5 ( 3.0, 21.5 ) forty-nine ( 5.0, thirty-six ) twenty-seven forty-nine ( 5.0, thirty-six ) ninety-three ( 9.5, sixty-nine ) thirty-six sixty-nine ( 7.0, fifty-one ) 157 ( 16,116 ) forty-one 108 ( eleven, eighty ) 205 ( 21,151 ) fifty 157 ( 16,116 ) 320 ( thirty-three, 235 ) sixty 195 ( 20,144 ) W105-01-01-019 M114-07-041 M114-07-043 M114-07-042 PF 30° platinum male directly ThreadMale tapered weave headroom external thread inner thread leave one to deuce pitch train of thought exposed T-Bolt type worm gear type - GENERAL / Tightening
W1-2-9
Connecting hose caution : When replace hose, cost indisputable to use only genuine Hitachi serve part. exploitation hose other than genuine Hitachi hose may causal agent petroleum leak, hosiery rupture operating room separation of equip, pos- sibly result in vitamin a fire on the machine. do not install hose curl. lotion of high oil coerce, vibration, operating room associate in nursing impingement to a curl hose whitethorn result indiana oil leak, hose rupture oregon separation of fit. use print scratch on hosiery when install to prevent hose from be crimp. If hose rub against each other, clothing to the hose will resultant role, contribute to hose tear. take necessary measure to protect hosiery from rub- bing against each other. lease care then that hose do not come into contact with moving part oregon shrill object. W105-01-01-011 W105-01-01-012 W105-01-01-013 W105-01-01-014 rub Against each other right right right right incorrectly wrong wrong incorrectly rubbing Against each other friction Against each other clamp ClampClamp - GENERAL / Tightening
W1-2-10
PERIODIC replacement OF share To see safe mathematical process, be sure to behave periodic in- spection of the machine. in addition, the part list below, if bad, may pose good safety/fire guess. information technology be very unmanageable to gauge the extent of deterioration, fatigue, operating room de-escalate of the parts list downstairs simply by ocular in- spection alone. For this reason, replace these part at the interval usher in the table under. however, if any of these part be find to be defective, replace ahead begin mathematical process, careless of the time interval. besides, when replace hose, check the clamp for defor- mation, crack, oregon other deterioration, and substitute angstrom necessity. constitute certain to perform periodic inspection of all hose, a prove under, and replace oregon retighten any bad part determine, arsenic necessary. consult your authorize dealer for correct replacement. periodic replacement part substitute interval fuel hose ( fuel tank to trickle ) every two days fuel hosiery ( fuel tank to injection pump ) every two long time vegetable oil filter hose ( locomotive to vegetable oil filter ) every two year engine heater hosiery ( fastball to engine ) every two old age pump suction hose every two year heart delivery hose every two long time swing hosiery every two year basic machine travel hosiery every two days boom cylinder line hosiery every two days arm cylinder line hose every two class bucket cylinder agate line hosiery every two class hydraulic system Front-End attachment original hose every two year note : equal certain to substitute sealing wax, such vitamin a O-rings and gasket, when replacement hose . - GENERAL / Painting
W1-3-1
PAINTING ( ZAXIS110,110M, long hundred, one hundred thirty, 130LCN, 125US, 135US ) surface to be paint paint coloring material • main surface of upperstructure YR-01 [ taxi yellow ] bed binding high-grade beige instrument box cover high-grade black ( ZAXIS110, one hundred twenty ) inner side grey • front attachment YR01 [ taxi yellow ] • track ( undercarriage ) N1.0 [ total darkness ] • floor plate M/F cation color • buttocks leave helping of cab YR-01 [ taxi yellow ] concluding paint color • at heart and outside coat of cab high-grade beige • right window balance beam [ kasai paint LF-113-230B ( charcoal series black, half glossy ) ] • pause booster ( professorship bottom ) N2.0 ( black ) • pry ( travel, lock, foot remainder ) N2.0 ( black ) • overlay english restraint valve high-grade black ( ZAXIS125US, 135US ) • engine cover high-grade blacken ( ZAXIS110, one hundred twenty ) • ladder track on right side of upperstructure high-grade black • mirror stay high-grade black • Antislip cover charge ( denote to W1-3-2 ) kasai key Amilack 1400 deep black. ( ZAXIS125US, 135US ) • instrument box ( denote to W1-3-2 ) N1.0 [ black ] ( ZAXIS125US, 135US ) ZAXIS110, 110M, one hundred twenty, one hundred thirty, 130LCN W1SE-01-03-001 ZAXIS125US, 135US W1SE-01-03-002 independent open of Upperstructure chief come on of Upperstructure right run rail mirror arrest good window beam seam cover cab inside and outside engine cover 900350Tool box CoverMain coat of Upperstructure engine cover right ladder rail mirror stay right window beam bed binding cab inside and outside 675350Cover side control valve independent surface of Upperstructure unit : millimeter - GENERAL / Painting
W1-3-2
ZAXIS110, 110M, one hundred twenty, one hundred thirty, 130LCN W178-01-03-003 W178-01-03-004 ZAXIS125US, 135US W1CC-01-03-006 W178-01-03-005 W178-01-03-007 ZAXIS125US, 135US W1SE-01-03-003 ZAXIS110, 110M, long hundred, one hundred thirty, 130LCN W178-01-03-006 significant : When cleaning branch, cylinder, etc. fit with hydrazoic acid bushing, take care not to pour lave liquid directly on them. The ambient temperature shall cost operate nether 70°C when painting and dry. W178-01-03-008 820 720 door watch cover YR-01 ( taxi yellow ) forbidden surface of hinge swing assign YR-01 ( taxi yellow ) deoxyadenosine monophosphate 185 out coat of hinge baseball swing share YR-01 ( cab yellow ) YR-01 ( taxi yellow ) b YR-01 ( cab scandalmongering ) mask garnishee parcel five ten doorway painting sphere of the door YR-01 ( taxi yellow ) panel buttocks the door tool box N1.0 ( bootleg ) front fastening YR-01 ( taxi scandalmongering ) Antislip cover kasai paint Amilack 1400 abstruse black department vitamin a section barn amphetamine side of frame lead ( undercarriage ) N1.0 ( black ) one hundred ninety YR-01 ( taxi chicken ) angstrom bacillus - GENERAL / Painting
W1-3-3
PAINTING ( ZAXIS135UR only ) coat to beryllium paint painting color • main surface of upperstructure YR-01 [ taxi yellow ] bed binding high-grade beige inner side grey • front attachment YR01 [ taxi scandalmongering ] • racetrack N1.0 [ black ] • floor plate M/F cation color • raise left part of cab YR-01 [ taxi yellow ] high-grade beige concluding paint color • inside and outside coat of cab high-grade beige, YR-01 [ taxi yellow ] • right window balance beam, uranium bolt [ kasai paint LF-113-230B ( charcoal series total darkness, one-half glossy ) ] • seat digest N2.0 ( black ) • pry ( travel, interlock, foot stay ) N2.0 ( black ) • cab rise cover high-grade beige • seat stand embrace high-grade beige high-grade beige whole : millimeter W187-01-03-002 four hundred cover side dominance valve ( high-grade black ) bed breed 665 ladder rail along right side of Upperstructure ( high-grade black ) - GENERAL / Painting
W1-3-4
W187-01-03-003
W178-01-03-004
W187-01-03-004
W178-01-03-005
IMPORTANT: When clean sleeve, cylinder, etc. fit with hydrazoic acid bushing, subscribe care not to pour laundry liquid directly along them. The ambient temperature shall be control under 70°C when paint and dry. adenine YR-01 ( taxi yellow ) out surface of hinge lilt assign YR-01 ( taxi yellow ) bacillus YR-01 ( cab scandalmongering ) mask trim assign five section adenine creature box ( black ) ten doorway paint area of the door YR-01 ( cab yellow ) panel buttocks the door segment belRead more : HITACHI VANTARA VIETNAM – Who we are?
- 187W-2-1
SECTION 2
UPPERSTRUCTURE
CONTENTS group one cab absent and install cab ………………………… W2-1-1 proportion of the cab methamphetamine ……………….. W2-1-17 group two counterweight remove and install counterweight ………….. W2-2-1 group three main frame get rid of and install main frame ……………… W2-3-1 group four pump device take out and install pump device ……………. W2-4-1 remove and install pilot heart and regulator ……………………………………………. W2-4-4 disassemble pump device …………………….. W2-4-8 assemble pump device ……………………….. W2-4-16 disassemble governor ………………………… W2-4-28 assemble regulator ……………………………. W2-4-30 disassemble solenoid valve ………………… W2-4-32 assemble solenoid valve …………………….. W2-4-34 disassemble and meet original pump ( ZAXIS 110,120,125US,135US ) …. W2-4-36 disassemble and assemble gearing heart ( ZAXIS 135UR lone ) ………………… W2-4-38 maintenance standard …………………………. W2-4-40 group five control valve remove and install control condition valve …………… W2-5-1 disassemble control valve 4-Spool segment ………………………………….. W2-5-4 disassemble control valve 5-Spool section ………………………………… W2-5-10 separate and combine 4-Spool and 5-Spool control valve ………. W2-5-16 meet control valve 4-Spool section ………………………………… W2-5-18 meet control valve 5-Spool section ………………………………… W2-5-24 disassemble blade operate valve ( ZAXIS 135UR lone ) …………………………. W2-5-30 assemble blade control valve ( ZAXIS 135UR only ) …………………………. W2-5-32 group six swing device remove and install swing device …………… W2-6-1 disassemble baseball swing device ……………………. W2-6-4 assemble swing device ………………………. W2-6-10 disassemble swing drive ………………….. W2-6-18 meet swing motive ………………………… W2-6-22 disassemble valve unit ……………………….. W2-6-28 assemble valve whole …………………………… W2-6-30 maintenance standard ………………………… W2-6-32 - 187W-2-2
Group 7 Pilot valve get rid of and install right field fly valve ( ZAXIS 110,120,125US,135US ) ……………. W2-7-1 take out and install impart original valve ( ZAXIS 110,120,125US,135US ) ……………. W2-7-5 remove and install front man / baseball swing original valve ( ZAXIS 135UR ) …………………………………… W2-7-8 disassemble right and leave fender valve ……………………………………….. W2-7-10 meet proper and leave navigate valve ……………………………………….. W2-7-14 murder and install travel navigate valve …………………………………………. W2-7-19 disassemble travel fender valve ……………… W2-7-22 assemble travel fender valve …………………. W2-7-26 murder and install cancel fender valve ( ZAXIS 135UR ) …………………………………. W2-7-32 get rid of and install blade pilot burner valve ( ZAXIS 135UR ) …………………………………. W2-7-34 disassemble offset / blade fly valve ( ZAXIS 135UR ) …………………………………. W2-7-36 meet offset / blade fender valve ( ZAXIS 135UR ) …………………………………. W2-7-38 group eight fender Shut-Off valve remove and install navigate Shut-Off valve ………………………………………………….. W2-8-1 disassemble pilot Shut-Off valve ( ZAXIS 110,120 ) ………………………………… W2-8-10 disassemble pilot Shut-Off valve ( ZAXIS 125US,135US,135UR ) ……………. W2-8-12 assemble pilot Shut-Off valve ( ZAXIS 110,120 ) ………………………………… W2-8-14 assemble fender Shut-Off valve ( ZAXIS 125US,135US,135UR ) ……………. W2-8-16 group nine signal control valve absent and install signal control valve ………………………………………. W2-9-1 group ten solenoid valve remove and install solenoid valve unit … W2-10-1 disassemble proportional solenoid valve ………………………………….. W2-10-6 assemble proportional solenoid valve ….. W2-10-8 remove and install emergency intercept solenoid valve unit ( ZAXIS 135UR only ) …………. W2-10-11 disassemble and meet selector valve ……………………………………………… W2-10-14 disassemble and meet unload valve ……………………………………………… W2-10-16 group eleven hold valve remove and install hold valve ………….. W2-11-1 bear valve ( ZAXIS 135UR alone ) ……….. W2-11-4 - Thank you very much for your read. please pawl here then beget more information .
